Westerbeke ATOMIC 4 - Page 2

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ATOMIC 4

OPERATION

AND

MAINTENANCE

MANUAL

PART

NUMBER

200156

jJ~

'WESTERBEKE

WESTERBEKECORPORATION

~

MYLES

STANDISH

INDUSTRIAL

PARK

150

JOHN HANCOCK

ROAD,

TAUNTON,

MA

02780-7319

Table of Contents

Table of Contents6
Introduction12
Factory Preparation for Shipment12
Treatment of Engine on Arrival12
Engine Rotation13
Engine Identification13
Preparation for Installation15
- Location of Underwater Gear15
Installation15
Installing the Propeller Shaft16
- Method of Locating Shaft Hole16
- Shaft Log16
- Method of Drilling Shaft Hole17
- Photo of Drilling Operation17
Installing Engine Stringers and Beds18
- Photo of Engine Stringers18
- Engine Bed Construction18
Aligning the Engine19
Exhaust Piping20
Cooling Water System20
- Photo of Exhaust Piping20
- Method of Cooling Water Discharge20
- Suggested Battery Installation20
Th~Rmostat and By-Pass Valve21
- Methods of Engine Temperature Control21
Fuel System22
Electrical System23
Finishing the Job23
11. V-Drive Installation24
- Typical Shaft Location24
- Wedge Sizes24
- Drill Block Details25
- Typical Bed, Stringer and Steering Set-Up25
- Typical V-Drive Layout26
- Photo of Typical V-Drive Installation26
Special Equipment27
- Photo of 3-Unit Instrument Panel28
- Wiring Diagram - 3-Unit Panel29
- Wiring Diagram - 5-Unit Fanel30
- Wiring Diagram - Std. 12 Volt and 12 Volt 24 Amp31
Engine Scale Drawings32
- Installation Drawings32
Preliminary Checks44
Starting Electric Starting Models44
Operation44
- Preparing Engine for Storage48
- General Theory of Operation49
- Theory of Ignition Systems49
- Lubrication System50
- Reduction Gears53
- General54
- Once a Season Check55
- One Hundred Hour Check55
- Distributor Body56
- Distributor Maintenance56
- Maintenance56
- Three Thousand Hour Check56
- Timing Procedure57
- General Maintenance58
- Sanding Distributor Brushes58
- Starter Maintenance59
- Bendix Drive60
- Magneto - American Bosch60
- Magneto Maintenance60
- Carburetor ~Mintenance61
- Magneto - Fairbanks-Morse61
- Carburetor - 61M Series63
- Carburetor - 63M and 263M Series63
- Carburetor - Adjustments64
- Reversing Gear Adjustment - Joes Models65
- Reversing Gear Adjustment - Paragon Manual65
- Valve Tappet - Adjustment65
- Valve ~Appet Adjustment65
- Reverse Gear - Adjustment - Joes Model66
- Reverse Gear - Cam Adjustment - Joes Model66
- Reversing Gear Adjustment - Paragon Hydraulic66
- Oil Pressure Regulator Adjustment67
- Sta-Nu-Tral - Reverse Gear67
- Sta-Nu-Tral Manual Transmission67
- Oil Pressure Regulator - Adjustment68
- Reverse Gear - Adjustment - Paragon68
- Spark Plug Maintenance68
- Fuel Pump Maintenance69
- Fuel Pump70
- Maintenance of V-Drive Units70
- Repair Parts Kit71
- Trouble Shooting71
- Trouble Shooting Procedures71
- Conclusion75
- Major Repairs75
- Repair75
- Index77

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