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XLT Ovens X3G-3240 Series User Manual

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XLT Ovens
PO Box 9090
Wichita, Kansas 67277
US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com
XLT Gas Oven & XLT Hood
Installation & Operation Manual
XD 9004A
SHHE
01/02/2020
For use with the following XLT Gas Hood Versions:
Standard (S) E
For use with the following XLT Gas Oven Versions:
Standard (S) H
Current versions of this manual, Technical/Rough-In Specifications, Parts & Service Manual, Fire
Suppression Installation, Architectural Drawings, & a list of International Authorized Distributors
are available at: www.xltovens.com
2000887
Read This Manual Before Using This Appliance.
Original Instructions
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XLT Ovens X3G-3240 Series Specifications

General IconGeneral
BrandXLT Ovens
ModelX3G-3240 Series
CategoryOven
LanguageEnglish

Summary

XLT Gas Oven & XLT Hood Installation & Operation Manual

Definitions & Symbols

Explains safety alert symbols and signal words like DANGER, WARNING, and CAUTION.

Safety Warnings

Provides critical safety instructions regarding installation, ventilation, and service.

General Safety Precautions

Outlines precautions for safe operation, storage, and maintenance of the appliance.

Warranty

Warranty Terms

Details warranty coverage, duties of the owner, and exclusions for XLT ovens and hoods.

Installation Responsibilities

Installation Duties

Lists responsibilities for the Service Company and Owner/Contractor during installation.

Receiving & Inspection

Damage Notification

Instructions for inspecting equipment upon receipt and reporting any shipping damage.

Oven Description

Model Overview

Introduces various XLT oven and hood models, explaining model number conventions and features.

Oven Components

Identifies and illustrates key components of the XLT oven, such as the control box and conveyor.

Oven Crate Dimensions

Crate Specifications

Provides dimensions for domestic wood crates used for XLT ovens.

Oven Dimensions & Weights

Single Stack Dimensions

Details the physical dimensions and weights of single-stack XLT ovens.

Double Stack Dimensions

Details the physical dimensions and weights of double-stack XLT ovens.

Triple Stack Dimensions

Details the physical dimensions and weights of triple-stack XLT ovens.

Quad Stack Dimensions

Details the physical dimensions and weights of quad-stack XLT ovens.

Oven Requirements

Heating Values & Orifice Sizes

Specifies gas oven heating values and required orifice sizes for different models.

Gas Matrix by Country

Lists gas type compatibility (Natural/LP) with country-specific gas groups.

Gas Supply Specifications

Outlines requirements for gas supply lines, pressure, and materials according to codes.

Gas Supply Testing

Details procedures for testing gas supply pressure and requirements for gas hose installation.

Electrical Requirements

Specifies electrical requirements per oven, including voltage, amperage, and grounding.

Oven Only Rough-In Specifications

Clearance Requirements

Defines necessary clearances for installing ovens on combustible/non-combustible surfaces and walls.

Installation Layout

Illustrates acceptable and unacceptable placement of utilities relative to the oven.

Oven Assembly

Assembly Safety Precautions

Provides critical safety warnings and precautions for moving and stacking ovens.

Base Assembly Types

Illustrates base assembly procedures for single/double, triple, and quad stack configurations.

Stacking Procedure Overview

Introduces the steps for safely stacking ovens using lifting equipment.

Stacking Procedure Step 3

Details the placement of tripod legs and lifting pipes for oven stacking.

Stacking Procedure Step 4-6

Illustrates the final steps of lifting and stacking ovens, emphasizing safety.

Sandwich Door Installation

Describes how to remove transportation clips and install the sandwich door.

Accessory Installation

Illustrates the installation of accessories like the conveyor flap and control box plate.

Oven Connection

Location and Restraint

Specifies physical placement requirements and the need for oven restraint kits.

Oven Fire Suppression

Fire Suppression System

Details the design and installation of the fire suppression system for ovens.

Oven Ventilation Guidelines

Ventilation Requirements

Outlines the need for powered ventilation hoods and proper air replenishment.

Oven Initial Start-Up

Start-up Procedure

Details the steps for initial oven start-up and checklist completion.

Oven Operation

Basic Operation

Explains how to turn the oven on/off and adjust temperature and belt speed.

Oven Operator Controls

Operator Interface Navigation

Guides users through navigating the Large User Interface (LUI) for oven settings.

Operator Settings

Describes various operator-adjustable settings like Fuel Type, High/Low Temp, and Belt Direction.

Menu and Lock Settings

Explains how to use menu mode, change settings, and lock/unlock controls.

Split Belt Controls

Illustrates how to control time settings for split belt conveyors.

Oven Cleaning

General Cleaning Guidelines

Provides instructions for cleaning stainless steel surfaces and specific components like the fan filter.

Cleaning and Servicing Procedure

Outlines the steps for safely removing the oven for cleaning or servicing.

Front Panel Removal

Details how to remove front panels for cleaning, including safety notes on weight.

Component Removal for Cleaning

Illustrates the removal of internal components for cleaning purposes.

Internal Component Cleaning

Provides warnings and instructions for cleaning specific internal areas.

Oven Maintenance

Maintenance Schedule

Presents a schedule for daily, weekly, monthly, and semi-annual cleaning and inspection tasks.

Oven Troubleshooting

Proper Cooking Adjustments

Discusses factors affecting cooking performance and how to adjust settings.

Mechanical Function Checks

Provides a checklist for troubleshooting common mechanical and operational issues.

Hood Installation

Purchaser Installation Duties

Lists the responsibilities of the purchaser regarding hood installation and compliance.

Hood Description

Hood System Components

Describes the main parts of the XLT Hood System, including canopy, shrouds, and controller.

Hood and Shroud Crate Dimensions

Crate Dimensions

Provides crate dimensions for domestic hoods and shrouds.

Hood Dimensions & Weights

Dimension Labels

Identifies the labeling of physical dimensions (A-K) for hoods relative to the finished floor.

Hood Specifications

Lists detailed hood dimensions, weights, and crated weights for various models.

Recommended Exhaust Flow Rates

Recommended Volume Rates

Specifies recommended exhaust airflow volumes (CFM) for different hood and oven configurations.

Recommended Velocity Rates

Specifies recommended exhaust airflow velocities (FPM) for different hood and oven configurations.

Hood Electrical Requirements

Electrical Input Specifications

Details the electrical utility requirements for the XLT Hood system.

Hood Rough-In Specifications

Installation Diagram

Illustrates the rough-in layout for hood installation, including ducting and electrical connections.

Hood Electrical Connections

VFD Control Box Components

Identifies components within the VFD control box for the hood system.

Non-VFD Control Box

Identifies components within the non-VFD control box for the hood system.

Input Power to Ovens

Shows the electrical connection diagram for input power to the ovens.

Input Power to VFD Controller

Shows the electrical connection diagram for input power to the VFD controller.

Output Power to Exhaust Fan

Shows the electrical connection diagram for output power from the VFD to the exhaust fan.

MUA Damper Relays (Single Output)

Illustrates wiring for MUA damper relays with a single output.

MUA Damper Relays (Multiple Outputs)

Illustrates wiring for MUA damper relays with multiple outputs.

Fire Alarm Relay Connection

Details how to connect wires for the fire alarm relay.

Hood Assembly

Hood Assembly Preparation

Outlines safety precautions and initial steps before beginning hood assembly.

Oven Preparation for Hood

Details preparing ovens by removing lid screws and control box brackets.

Shroud Bracket Installation

Illustrates installing front and rear shroud brackets on the ovens.

Bottom Rail and Side Closeout

Details installing bottom rail brackets and control box side closeouts.

Rear Shroud Brackets

Shows the installation of rear shroud brackets on the ovens.

Hood Preparation

Illustrates the preparation steps for the hood itself before installation.

Lifting Gear Setup

Explains how to set up lifting gear for moving and stacking hoods.

Lifting Jack Setup

Details the procedure for setting up lifting jacks for hood installation.

Stacking Hood on Ovens

Illustrates the process of stacking the hood onto the ovens using lifting jacks.

Hanging Hood from Ceiling Joists

Provides instructions and diagrams for suspending the hood from ceiling joists.

Installing Internal Hood Components

Details the installation of grease trays, lights, covers, and filters within the hood.

Shroud Hanging Bracket Installation

Illustrates installing shroud hanging brackets onto the hood.

Corner Post Installation

Shows how to install corner posts for the hood assembly.

Bottom Rail Installation (Steps 1-2)

Illustrates the initial steps for installing bottom rails on the hood.

Bottom Rail Installation (Step 3)

Shows the final steps for installing bottom rails and provides measurements.

Control Box Upper Closeout

Details the installation of the control box upper closeout panel.

Shroud Panel and Conveyor Shelf

Illustrates installing shroud panels and conveyor shelves.

Back Shroud Panel Installation

Shows the installation of the back shroud panel.

Hood Connection

Relocation Cord Installation

Explains how to install hood relocation cords and connect them to ovens.

Connecting Relocation Cords

Details the step-by-step process of connecting hood relocation cords.

Hood Initial Start-Up

VFD Adjustment Procedure

Guides users on adjusting VFD settings for fan speed and air balance.

Hood Operator Controls

Hood Operation Controls

Explains how to operate the hood, including starting/stopping ovens and lights.

Hood Control Settings (Software)

Details software version, serial number, belt length, width, and time settings.

Hood Control Settings (VFD)

Explains VFD exhaust fan, oven quantity, makeup air, and air balance settings.

Hood Valance Kit

Valance Kit Overview

Describes the optional valance kit and its determination based on hood size and ceiling height.

Valance Bracket and Panel Installation

Illustrates installing valance brackets and front/back panels.

Corner and End Panel Installation

Details the installation of corner and end panels for the valance kit.

Hood Duct Wrap Kit

Duct Wrap Installation

Shows how to install duct wrap brackets and panels.

Hood Cleaning

Hood Cleaning Schedule

Provides a schedule for cleaning hood components like grease filters and exhaust fans.

Oven Schematic - Standard 1 Box 120 VAC LH

1-Box LH Schematic

Presents the electrical schematic for a standard 1-box oven, left-hand configuration.

Oven Schematic - Standard 1 Box 120 VAC RH

1-Box RH Schematic

Presents the electrical schematic for a standard 1-box oven, right-hand configuration.

Oven Schematic - Std 2 Box LHC 120 VAC LH

2-Box LHC LH Schematic

Presents the electrical schematic for a standard 2-box oven, left-hand control.

Oven Schematic - Std 2 Box LHC 120 VAC RH

2-Box LHC RH Schematic

Presents the electrical schematic for a standard 2-box oven, left-hand control, right-hand configuration.

Oven Schematic - Std 2 Box RHC 120 VAC LH

2-Box RHC LH Schematic

Presents the electrical schematic for a standard 2-box oven, right-hand control, left-hand configuration.

Oven Schematic - Std 2 Box RHC 120 VAC RH

2-Box RHC RH Schematic

Presents the electrical schematic for a standard 2-box oven, right-hand control, right-hand configuration.

Hood Schematic - Standard W/FS-W/VFD

Hood Schematic (W/FS-W/VFD)

Shows the electrical schematic for a standard hood with fire suppression and VFD.

Hood Schematic W/OFS-W/OVFD

Hood Schematic (W/OFS-W/OVFD)

Shows the electrical schematic for a hood without fire suppression and with VFD.

Certifications

Oven Certifications

Lists certifications for XLT Gas Ovens and XLT Electric Ovens.

Hood Certifications

Lists certifications for XLT Hoods, including UL, NSF, and ULC standards.

Oven Initial Start-up Checklist

Start-Up Information

Fields for documenting start-up details, installer information, and contact details.

Oven Start-up Steps

Outlines steps for checking gas pressure, serial numbers, and oven features.

Hood Initial Start-up Checklist

Hood Installation Verification

Checklist for verifying correct hood installation, electrical connections, and fan operation.

Typical Store Installation

Installation Diagram

Illustrates a typical store installation setup for ovens and hoods, showing component placement.

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