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AC Fire Pump 9100 Series
Xylem AC Fire Pump 9100 Series User Manual
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Installation, Operation, and
Maintenance manual
Centrif
ugal S
plit
C
ase
Fi
re Pump
s
Series
8100,
81
50,
82
00, 910
0
AC
6102 Rev 5
2
Table of Contents
Default Chapter
5
Table of Contents
5
Introduction
9
General
9
Target Group
9
Safety Symbols Used in this Manual
9
Manufacturer
9
Additional Technical Documents
9
Safety
9
Intended Use
9
Improper Use
9
Warning and Instruction Labels
10
Personnel Qualifications and Training
10
Safety Awareness
10
Safety Instruction for the User
10
Safety Instructions for Maintenance, Inspection and Installation
10
Noise Emissions
10
Unauthorized Modification and Manufacture of Spare Parts
10
Product Warranty
11
Coverage
11
Limitations
11
Warranty Claim
11
Applications
11
Operational Limits
11
Pumped Liquids
11
Liquid Temperature
11
Pressure Limits
11
Ambient Temperature
11
Delivery, Handling, and Storage
12
Delivery
12
Handling
12
Bare Shaft Pump (Model 100)
12
Complete Pump Unit (Model 150M)
12
Lifting Pump, Motor and Baseplate
12
Vertical - Half Pedestal - Model
13
Vertical - Full Pedestal - Model 300
13
Engine Driven Pump Units (Model 150E)
13
Storage
14
Temporary Storage
14
Long Term Storage
14
Description
15
General
15
Designation
15
Nameplate
15
Pump Nameplate
15
Pump Unit Nameplate
15
Design Detail
16
Casing
16
Impeller
16
Shaft
16
Shaft Sleeves
16
Stuffing Box
16
Casing Rings
16
Bearings
16
Bearing Housings
16
Baseplate
16
Noise Characteristics
17
Scope of Supply
17
Dimension and Weights
17
Installation
17
Location
17
Foundation
17
Leveling the Baseplate
18
Grouting
18
Initial Alignment
19
Straightedge Method of Alignment
19
Angular Alignment
19
Parallel Alignment
19
Dial Indicator Method of Alignment
19
Angular Alignment
20
Parallel Alignment
20
Alignment of Grid Couplings
20
Mount Seal and Hubs
20
Gap and Angular Alignment (X-Y)
20
Parallel Offset Alignment (P)
20
Insert Grid
20
Pack with Grease and Assemble Covers
20
Pipe Connections
21
Suction and Discharge Piping General Precautions
21
Maximum Forces and Moments Allowed on Pump Flange
22
8100 Series Horizontal Split Case Maximum Forces and Moments Allowed
22
9100 Series Horizontal Split Case Maximum Forces and Moments Allowed
23
Suction Piping
24
Discharge Piping
25
Bypass Piping
25
Cooling System
25
Exhaust System
25
Pressure Gages
26
Stuffing Box Lubrication
26
General Guidelines
26
Packing
26
Final Alignment
26
Electrical Connection
26
Start-Up, Operation and Shutdown
27
Start-Up
27
Preparation for Startup
27
Priming
27
Coupling Guard
27
Removing the Coupling Guard
28
Installing the Coupling Guard
28
Operation
29
General Procedure
29
Optional Checklist
29
Shutdown
29
Returning to Service
29
Freeze Protection
29
Field Testing
29
Maintenance
30
General
30
Maintenance Interval
30
Lubrication
30
Lubricating Grease Requirements
30
Grease Lubrication
31
Lubrication Procedure
31
Packed Stuffing Box
31
Packing Specifications
31
Packing Maintenance
31
Removal of Packing
31
Installing Packing
31
Packing Adjustment
32
Service
33
Tools Required
33
Dismantling
33
Rotating Element
33
Bearing Housing
33
Shaft Seal - Gland Packing
33
Shaft Sleeve
34
Impeller and Casing Wear Rings
34
Examination of Parts
34
Casing and Impeller
34
Shaft and Sleeve
34
Gaskets and O-Rings
34
Bearings
34
Bearing Isolators and Lip Seals
34
Assembly
34
Wear Rings
34
Impeller
35
Series 8100, 8150 and 9100
35
Series 8200
36
Bearings and Bearing Housings
36
Series 8100
36
Series 8150
37
Series 8200
37
Series 9100
37
Rotating Element
37
Series 8100
37
Series 9100
38
Casing Gaskets
38
Stuffing Box Assembly - Packing
38
Tightening Torques
38
Casing Bolts
38
Tightening Sequence
38
Other Bolt Locations
39
Spare Parts
39
Ordering Spare Parts
39
Storage of Spare Parts
39
Troubleshooting
40
Replacement Parts
42
Series 8100 Horizontal Split Case Fire Pump
42
Series 8150 Horizontal Split Case Fire Pump
44
Series 8200 Horizontal Split Case Fire Pump
46
Series 9100 Horizontal Split Case Fire Pump
48
A Appendix
50
A1 Coupling Guard Removal - Non CE Version
51
A2 Changing Pump Rotation
52
5
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Xylem AC Fire Pump 9100 Series Specifications
General
Brand
Xylem
Model
AC Fire Pump 9100 Series
Category
Water Pump
Language
English
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