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Xylem AC Fire Pump 8100 Series User Manual

Xylem AC Fire Pump 8100 Series
54 pages
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Installation, Operation, and
Maintenance manual
Centrifugal Split Case Fire Pumps
Series 8100, 8150, 8200, 9100
AC6102 Rev 5

Table of Contents

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Xylem AC Fire Pump 8100 Series Specifications

General IconGeneral
BrandXylem
ModelAC Fire Pump 8100 Series
CategoryWater Pump
LanguageEnglish

Summary

Introduction

Introduction Overview

Overview of the pump product line, manual usage, and target audience.

Safety and Manufacturer Information

Explains safety symbols, manufacturer contact details, and additional technical documents.

Safety

General Safety Guidelines

Covers general safety, intended use, and improper use of the pump unit.

Operational and Maintenance Safety

Details safety labels, personnel, awareness, user/maintenance instructions, noise, and modifications.

Product Warranty

Explains warranty coverage, limitations, and claim procedures.

Applications

Pump Applications

Designed for fire suppression systems in industrial and commercial facilities.

Operational Limits

Operating Parameters

Specifies liquids, temperatures, pressures, ambient conditions, and pump speed.

Delivery, Handling, and Storage

Delivery and Handling Procedures

Guidelines for receiving, inspecting, and safely handling pump units.

Storage Guidelines

Procedures for temporary and long-term storage to prevent damage.

Description

Pump Description and Designation

Details pump type, stage, and identification by size designation.

Nameplate and Design Details

Explains data on nameplates and details of pump construction.

Installation

Location and Foundation

Requirements for pump placement and concrete foundation.

Baseplate, Grouting, and Alignment

Procedures for leveling baseplate, grouting, and initial alignment.

Piping and Connections

Precautions for pipe connections, final alignment, and electrical connections.

Start-up, Operation, and Shutdown

Start-up Procedures

Steps for preparing and starting the pump.

Operation and Shutdown

General operating procedures and steps for shutting down the pump.

Ancillary Procedures

Includes coupling guard, returning to service, freeze protection, and field testing.

Maintenance

General Maintenance and Intervals

Importance of regular maintenance and inspection schedules.

Lubrication

Details grease requirements, lubrication procedures, and temperature checks.

Stuffing Box Maintenance

Covers packing specifications, maintenance, removal, installation, and adjustment.

Service

Tools and Dismantling

Lists required tools and procedures for pump disassembly.

Part Examination and Assembly

Guidelines for inspecting parts and reassembling the pump.

Tightening Torques

Specifies torque values for casing and other bolts.

Spare Parts

Information on ordering and storing spare parts.

Troubleshooting

Troubleshooting Common Issues

Lists common pump faults, possible causes, and remedies.

Replacement Parts

Series 8100 Parts

Exploded view and component list for Series 8100 pumps.

Series 8150 Parts

Exploded view and component list for Series 8150 pumps.

Series 8200 Parts

Exploded view and component list for Series 8200 pumps.

Series 9100 Parts

Exploded view and component list for Series 9100 pumps.

Appendix

Coupling Guard Procedures

Steps for removing and installing the coupling guard.

Changing Pump Rotation

Procedure to reverse suction and discharge nozzle orientation.

Commercial Warranty

Commercial Warranty Terms

Details the terms, conditions, exclusions, and claim process for commercial products.

Xylem Information

Company Overview

Information about Xylem as a global water technology company.

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