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Yale SLE 3

Yale SLE 3
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Before installing hoist, fill in the information below.
Refer to the Hoist and Motor data plates.
Model No. _____________________________________
Serial No. _____________________________________
Purchase Date _____________________________________
Voltage _____________________________________
Rated Load _____________________________________
Follow all instructions and warnings for inspecting, maintaining and operating this product.
The use of any hoist presents some risk of personal injury or property damage. That risk is greatly increased if proper
instructions and warnings are not followed. Before using this hoist, each operator should become thoroughly familiar with all
warnings, instructions and recommendations in this manual. Retain this manual for future reference and use.
Forward this manual to operator. Failure to operate equipment as directed in manual may cause injury.
Electronic Control Unit SLE 3
Operation Manual
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Yale SLE 3 Specifications

General IconGeneral
BrandYale
ModelSLE 3
CategoryControl Unit
LanguageEnglish

Summary

General Information

About These Operating Instructions

Explains the purpose of these operating instructions as safety manuals for the SLE 3 electronic control unit.

Contents Overview

Lists the subjects covered in the operating instructions, including safety, product description, installation, and maintenance.

Approvals and Test Marks

Refers the user to the Technical Data chapter for information on approvals and test marks.

Disclaimer and Warranty Loss

States that compliance with operating instructions is fundamental for safe operation and warranty.

Safety Symbols and Warnings

Explains safety symbols (DANGER, WARNING, CAUTION, ATTENTION) and specific symbols for electrical voltage, suspended load, hand injuries, and recommendations.

Target User Groups

Identifies electrically skilled persons and competent persons as the target audience for installation, commissioning, and maintenance.

Warranty Claim Prerequisites

Outlines prerequisites for warranty claims, emphasizing compliance with operating instructions.

Device Misuse Prohibition

Warns against using the device for purposes other than those stated in the manual.

Commissioning, Operation, and Documentation

Highlights that the SLE 3 achieves safety function only when programmed correctly and requires documented commissioning.

Applicable Standards and Directives

Lists relevant directives (Machinery, EMC) and European standards (IEC/EN 60204-32, EN 14492-2, ISO/EN 13849-1) for the SLE 3.

Intended Use of the SLE 3

Specifies that the SLE 3 is for manual single hoists, industrial installations, and acts as a safety device for overload protection.

General Safety Instructions

Installation Requirements

Provides guidelines for electrical installation, including switch cabinet protection (IP54), wiring standards, shielded sensor cables, and fuse limits.

Protective Conductor Importance

Emphasizes the importance of a protective earth connection for preventing electric shock and ensuring proper function.

Residual Risks and Precautions

Details residual risks such as unexpected start-up, direct contact with power supply, and failure of downstream power elements.

Product and Functional Description

SLE 3 Device Overview

Describes the SLE 3 as an electronic control unit for hoists with safety-related overload cut-off and other monitoring functions.

Load Sensor Requirements

Explains that the SLE 3 processes signals from passive DMS load sensors and stresses using only manufacturer-approved sensors.

Front View and Controls

Illustrates the front panel of the SLE 3, labeling connection terminals, DIP switches, and signaling LEDs.

SLE 3 Block Diagram

Presents a block diagram showing the internal connections, inputs, outputs, and functional modules of the SLE 3.

Schematic Circuit Diagram

Provides a detailed schematic circuit diagram illustrating the electrical connections and signal flow within the SLE 3.

Overload Cut-off Mechanism

Details the overload cut-off function, its design according to ISO 13849-1, and operational cases.

Sensor Error Detection

Describes how the SLE 3 detects and processes sensor errors (broken cable, short circuit, differential error) and their impact.

Actuation Inputs

Explains the function of safety inputs (S↑, S↓, S↑↑) and their relation to output actuation and safety category.

Relay Output Control

Details the function of safety outputs (K↑, K↑↑, K↓, K↓↓) and their actuation by internal safe circuits.

Motor Management Logic

Explains motor management functions, including off-times for lifting/lowering, and factors affecting them.

Motor Management Settings Table

Presents a table showing the relationship between motor types, switch settings (S1, S3), and motor management times (ts, tf, tr, ta, tb).

Operating Time Counter

Describes the function of the integrated operating time counter that logs hoist motor operation hours.

Motor Temperature Monitoring

Explains temperature monitoring via thermistors (input 91, 92) and the resulting error indications and blocked movements.

Signaling Relay Configuration

Details the parameterization and function of signaling relays ('err', 'option') for outputting error messages.

Installation

Device Dimensions

Provides the physical dimensions of the SLE 3 device (100 x 110 x 75 mm).

Mounting Options

Describes mounting options: snap-on attachment to a 35 mm top hat rail and screw attachment.

Cable Connection Guidelines

Refers the user to the 'Technical data' section for details on cable connections.

Cable Installation Practices

Advises installing sensor cables and power lines separately and adhering to maximum cable lengths.

Cabinet Mounting Requirements

Specifies that the device must be mounted in a switch cabinet with at least IP 54 protection.

Commissioning, Tests, Settings, and Maintenance

Commissioning and Regular Testing

Outlines the importance of qualified personnel for commissioning and testing, and details types of tests (acceptance, regular).

Changing the Overload Cut-off Point

Explains how to change the cut-off point using the testing bay function, emphasizing qualified personnel and permissible ranges.

Testing Bay Function Procedure

Describes the testing bay function for setting overload cut-off points and warns of dangers if errors occur.

Activating the Testing Bay Function

Provides a step-by-step guide for activating the testing bay function, including switch settings and LED indications.

Crane Test Function

Explains the crane test for increasing the overload cut-off point and its activation/deactivation by qualified personnel.

Activating the Crane Test

Details the procedure for activating the crane test function, including stationary state, load conditions, and switch settings.

Deactivating the Crane Test

Describes methods for deactivating the crane test function, such as restarting the device or pressing button S5.

Documenting Cut-off Point Changes

Stresses the importance of documenting cut-off point changes in the device cover, a table, and the crane logbook for warranty.

Device and Sensor Replacement

Provides instructions for replacing the device or sensor, emphasizing restoration of original installation state and re-commissioning.

Routine Maintenance Checks

Recommends checking screw terminals for tightness annually as part of maintenance.

Wear Parts Information

States that the SLE 3 has no wear parts and defective devices must be replaced with equivalent ones.

Error and Warning Messages, Faults

Operation Status Indicators

Explains internal tests upon power-on and the conditions for the SLE 3 to be ready for operation (only 'pwr' LED on).

Error State Indicators and Corrections

Details error states, their causes (sensor error, overload, overheating, internal error), consequences (blocked movements), and correction methods.

Warning Messages and Indications

Describes warning messages (crane test active, activation error, overheating, overload, testing bay) and their impact on travel motion.

Decommissioning

Device Decommissioning and Disposal

States operator responsibility for decommissioning, disposal of electronic scrap according to environmental laws, and notes the absence of batteries.

Technical Data

Supply Specifications

Lists voltage variants (AC, DC), voltage tolerance, power consumption, and fuse protection for the SLE 3.

Actuation and Signal Levels

Details galvanic isolation and signal level thresholds for inactive and active states.

Relay Output Characteristics

Specifies utilization categories and current ratings for control and signaling relays per standards.

Load Sensor Input Details

Provides technical details for the load sensor, including type, supply voltage, signal input, measurement range, and error tolerance.

PTC Input Specifications

Lists resistance values for PTC inputs related to motor temperature monitoring.

Environmental and Insulation Data

Specifies insulation strength, clearances, creepage distances, pollution degree, and overvoltage categories.

Impact, Vibration, and EMC Compliance

Lists specifications for impact, vibration resistance, and EMC immunity/emission standards.

Operating and Storage Conditions

Specifies the operating temperature range (-20 °C to +55/70 °C) and storage temperature range (-40 °C to +80 °C).

Physical and Connection Details

Details dimensions, protection rating, connection terminal specifications, attachment, and weight.

Maximum Cable Lengths

Lists maximum cable lengths for digital control signals, temperature inputs, and sensor inputs.

ISO 13849-1 Safety Parameters

Lists safety parameters (PL, PFH, MTTFd, DC, Category, Response time) for the SLE 3 and its components.

Rating Plate Information

Explains that type designation, hardware, and software versions are found on the rating plate.

Type Designation Structure

Illustrates the structure of the type designation for the SLE 3, including parameters like temperature range and hardware version.

Annex

Device Setting Change Log

Provides a table for documenting changes to device settings, including reason for change and signatures.

User Notes Section

Blank page for user notes.

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