Yale VERACITOR GCC030VX

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Figure 27. Yanmar 2.6L Diesel Engine With Aluminum Case (After January, 2011) Transmission Maintenance and

Lubrication Points

Maintenance Schedule

123

Main Page

Foreword3
To Owners, Users, and Operators3
Table of Contents5
Warning9
Model Description12
General13
Operator Protection Equipment16
Nameplate17
Safety Labels18
Display Switch Cluster22
Display Switch Cluster - Right-Side Display Inputs22
Display Switch Cluster - LCD Screen and Warning and Indicator Lights29
Operator Controls38
Operator Controls - Joystick Features58
Operating Procedures64
General64
Know Your Lift Truck64
Stability and Center of Gravity66
Capacity (Weight and Load Center)67
Impact Sensor68
Inspection before Operation69
Checks with the Engine Stopped69
Operator Checklist70
Mounting and Dismounting71
Operator Passwords71
Starting Procedures72
Starting Procedures, Trucks with Key Switch73
Starting Procedures, Trucks with Keyless Start Option74
Checks with the Engine Running76
Load Weighing Sensor77
Set Load Weight to Zero77
Engine Shutdown77
Operating Techniques79
Basic Operating Procedures79
Driving and Direction Changes84
General86
Normal Operations86
Standard Operator Presence System86
Optional Operator Presence System87
Standard and Powershift 1 Speed Transmission88
Techtronix 100 Transmission89
Inching91
Steering (Turning)92
Load Handling, General93
Load Handling, Lifting, Lowering, and Tilting94
Load Handling, How to Engage and Disengage a Load97
Load Handling, Traveling100
Load Handling, Emergency Load Lowering104
Highway Trucks, Rail Cars, and Docks106
Attachments107
Disconnecting Attachment Hydraulic Quick-Disconnect Hoses108
Connecting Attachment Hydraulic Quick-Disconnect Hoses109
Stopping109
Parking110
Maintenance111
General111
Serial Number Data112
How to Move a Disabled Lift Truck112
How to Tow the Lift Truck112
How to Put a Lift Truck on Blocks113
How to Raise the Drive Tires113
How to Raise the Steering Tires114
How to Clean a Lift Truck114
Maintenance Schedule115
Maintenance Procedures Every 8 Hours or Daily143
How to Make Checks with the Engine Stopped143
Tires and Wheels143
Safety Labels145
Mast, Carriage, Header Hoses, Lift Chains, and Attachment145
Operator Restraint System147
Emergency Locking Retractor (ELR)148
Hood and Seat Latches148
Engine Compartment149
Fuel, Oil, and Coolant Leaks, Check149
Hydraulic Hoses150
Coolant Hoses150
Steering Column Gas Cylinder150
Transmission150
Hydraulic System Oil151
Engine Oil152
Air Filter156
Forks156
Forks, Remove156
Forks, Inspect159
Forks, Install159
Forks, Adjust160
How to Make Checks with the Engine Running162
Indicator Lights, Horn, Fuses, and Relays162
Service Brakes164
Brake Fluid Level164
Operation, Check164
Parking Brake165
Engine Oil Pressure166
Cooling System166
Steering System168
Control Levers and Pedals168
Lift System Operation168
How to Add Fuel to the Lift Truck169
Liquefied Petroleum Gas (LPG)169
LPG Tank, Remove170
LPG Tank, Fill173
LPG Tank, Install174
Gasoline or Diesel Fuel175
Wheels and Tires175
General175
How to Change a Solid Rubber Tire (GC Series)175
Remove and Install the Tire on the Wheel176
Pneumatic Tire with Tube, Repair178
Remove Wheels from Lift Truck178
Remove Tire from Wheel178
Tire Removal, Two-Piece Wheel180
Tire Removal, Three- and Four-Piece Wheels181
Install Wheel in Tire182
Tire Installation, Three- or Four-Piece Wheel183
Tire Installation, Two-Piece Wheel184
Add Air to Pneumatic Tires with Tube185
Install the Wheels186
Pneumatic Tubeless Tire, Repair186
Remove Tire from Lift Truck186
Remove Tire from Wheel187
Install Tire on Wheel188
Add Air to Pneumatic Tubeless Tire191
Install the Wheels192
Solid Rubber Tires on Pneumatic Wheels, Change192
Remove Tire from Wheel192
Install Tire on Wheel194
Jump-Starting the Lift Truck196
Jump-Starting Using a Battery Charger196
Jump-Starting Using Another Lift Truck196
Jump-Starting the Lift Truck197
Jump-Starting Using a Battery Charger197
Jump-Starting Using Another Lift Truck197
Operating Procedures for a New or Rebuilt Engine198
Changes to the Overhead Guard198
How to Put Internal Combustion Engine (Ice) Trucks in Storage198
Short-Term Storage199
Long-Term Storage200
While the Lift Truck Is in Storage200
How to Put Batteries in Storage200
Putting a Stored Lift Truck Back into Service201
How to Move a Lift Truck on Atransport202
Loading202
Unloading203
Preparation for Use204
Preparation after Transport204

Yale VERACITOR GCC030VX - Page 125

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