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Yamaha 2009 XP500Y TMAX User Manual

Yamaha 2009 XP500Y TMAX
386 pages
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2009
SERVICE MANUAL
XP500Y
LIT-11616-22-08 4B5-28197-10

Table of Contents

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Yamaha 2009 XP500Y TMAX Specifications

General IconGeneral
BrandYamaha
Model2009 XP500Y TMAX
CategoryScooter
LanguageEnglish

Summary

General Information

Identification

Vehicle identification number and model label information.

Features

Overview of the FI system and multi-function display.

Important Information

General precautions for disassembly, parts, seals, and O-rings.

Special Tools

List of specialized tools required for maintenance and assembly.

Specifications

General Specifications

Vehicle dimensions, weight, and general model details.

Engine Specifications

Detailed technical data for engine components and fluids.

Chassis Specifications

Technical data for chassis, wheels, tires, brakes, and suspension.

Electrical Specifications

Technical data for electrical system components and voltage.

Tightening Torques

Specifications for fastener tightening torques, including general and specific values.

Periodic Checks and Adjustments

Periodic Maintenance

Charts and information for recommended routine maintenance schedules.

Engine (Periodic)

Procedures for engine checks, adjustments, and maintenance.

Chassis (Periodic)

Procedures for chassis checks, adjustments, and maintenance.

Electrical System (Periodic)

Procedures for checking and maintaining electrical system components.

Chassis

General Chassis

Procedures for removing and installing body panels and related parts.

Front Wheel

Procedures for removing, disassembling, checking, and installing the front wheel.

Rear Brake

Detailed procedures for rear brake system maintenance and repair.

Front Fork

Procedures for disassembly, checking, assembly, and installation of front fork legs.

Steering Head

Procedures for removing, checking, and installing the steering head assembly.

Rear Shock Absorber Assembly

Procedures for handling, removing, checking, and installing the rear shock absorber.

Swingarm and Transmission Chain Drive

Procedures for checking and assembling swingarm and drive components.

Engine

Engine Removal

Procedures for removing the engine from the vehicle chassis.

Camshafts

Procedures for removing, checking, and installing camshafts and related parts.

Cylinder Head

Procedures for removing, checking, and installing the cylinder head.

Valves and Valve Springs

Procedures for removing, checking, and installing valves, springs, and guides.

Cylinder and Pistons

Procedures for removing, checking, and installing pistons, rings, and cylinders.

Clutch

Procedures for removing, disassembling, checking, assembling, and installing the clutch.

Oil Pump

Procedures for checking, assembling, and installing the oil pump.

Crankshaft

Procedures for removing, checking, and installing the crankshaft and connecting rods.

Cooling System

Radiator

Procedures for removing, checking, and installing the radiator.

Oil Cooler

Procedures for checking and installing the oil cooler and its hoses.

Thermostat

Procedures for checking and installing the thermostat and its cover.

Water Pump

Procedures for disassembly, checking, assembly, and installation of the water pump.

Fuel System

Fuel Tank

Procedures for removing, checking, and installing the fuel tank and fuel pump assembly.

Throttle Body

Procedures for removing, disassembling, checking, and adjusting the throttle body.

Electrical System

Ignition System

Circuit diagram and troubleshooting for the ignition system.

Electric Starting System

Circuit diagram and troubleshooting for the electric starting system.

Charging System

Circuit diagram and troubleshooting for the charging system.

Lighting System

Circuit diagram and troubleshooting for lighting components.

Cooling System (Electrical)

Circuit diagram and troubleshooting for the cooling fan and related sensors.

Fuel Injection System

Circuit diagram, ECU diagnostics, and troubleshooting for the fuel injection system.

Electrical Components

Detailed checks for various electrical components like switches, fuses, relays, and sensors.

Troubleshooting

General Information (Troubleshooting)

General guidance and approach to troubleshooting vehicle issues.

Starting Failure/Hard Starting

Troubleshooting steps for engine starting problems.

Incorrect Engine Idling Speed

Troubleshooting steps for incorrect engine idling.

Poor Medium-and-High-Speed Performance

Troubleshooting steps for poor performance at higher speeds.

Faulty Clutch

Troubleshooting steps for clutch-related issues affecting operation or engagement.

Overheating

Troubleshooting steps for engine overheating issues.

Poor Braking Performance

Troubleshooting steps for issues affecting brake performance.

Faulty Front Fork Legs

Troubleshooting steps for issues related to front fork leg condition and oil.

Unstable Handling

Troubleshooting steps for issues causing unstable vehicle handling.

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