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Yamaha YB50 - User Manual

Yamaha YB50
161 pages
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2002
SERVICE MANUAL
YN50
5RN-AE1

Table of Contents

Questions and Answers

Summary

WARNING

PARTICULARLY IMPORTANT INFORMATION

Explains special notation used for safety and care warnings.

HOW TO USE THIS MANUAL

FORMAT OF THIS MANUAL

Describes the manual's chapter and page structure for easy navigation.

MANUAL FORMAT

Details the sequential organization of procedures and important notes.

IMPORTANT CHARACTERISTICS

Explains symbols for data, parts, and defect indications.

DETAILED DIAGRAM

Describes the use of diagrams for easy identification of disassembly/assembly.

ILLUSTRATED SYMBOLS

CHAPTER IDENTIFICATION SYMBOLS

Symbols used as tabs to identify manual chapters and index sections.

SPECIFICATION IDENTIFICATION SYMBOLS

Symbols indicating specifications like fluid refill, tools, and tightening.

DETAILED DIAGRAM SYMBOLS

Symbols indicating lubrication points and types for diagrams.

CHAPTER 1 GENERAL INFORMATION

IDENTIFICATION OF THE SCOOTER

Information on frame and engine serial number identification.

IMPORTANT INFORMATION

Guidelines on part replacement, seals, and circlips.

SPECIAL TOOLS

Lists specialized tools required for engine, chassis, and electrical service.

CHAPTER 2 SPECIFICATIONS

GENERAL SPECIFICATIONS

Provides overall technical data for the YN50R model.

ENGINE MAINTENANCE SPECIFICATIONS

Details technical data for engine components maintenance.

CHASSIS MAINTENANCE SPECIFICATIONS

Details technical data for chassis components maintenance.

ELECTRICAL SYSTEM MAINTENANCE SPECIFICATIONS

Details technical data for electrical systems maintenance.

CABLE ROUTING

Diagrams showing the routing of various cables and pipes on the scooter.

CHAPTER 3 PERIODIC INSPECTION AND ADJUSTMENTS

PERIODIC MAINTENANCE AND LUBRICATION INTERVALS

Overview of maintenance schedules, intervals, and job checklists.

REAR BODYWORK AND FOOTREST

Procedures for removing and installing rear body panels and footrests.

MUDGUARDS, LOWER COVER AND FRONT PANEL

Procedures for removing and installing mudguards, lower, and front panels.

HANDLEBAR COVERS

Steps for removing and installing handlebar covers.

ENGINE INSPECTION AND ADJUSTMENTS

Procedures for adjusting engine idling, throttle cable, and inspecting spark plugs.

CHASSIS INSPECTION AND ADJUSTMENTS

Inspection and adjustment procedures for brake levers, pads, shoes, fluid, and steering.

ELECTRICAL SYSTEM INSPECTION

Inspection procedures for battery, fuses, and headlamp beam/bulb.

CHAPTER 4 GENERAL OVERHAUL OF ENGINE

ENGINE REMOVAL

Step-by-step guide for removing the engine from the scooter frame.

ENGINE DISASSEMBLY

Detailed steps for disassembling engine components like the cylinder, piston, and transmission.

ENGINE INSPECTION AND REPAIR

Procedures for inspecting and repairing engine parts such as cylinder, piston, crankshaft, and clutch.

ENGINE ASSEMBLY AND ADJUSTMENT

Guides for reassembling engine components, including crankshaft, pulleys, and starter system.

CHAPTER 5 CARBURETOR

CARBURETOR SERVICE

Details on carburetor removal, disassembly, checking, and assembly.

FUEL COCK CHECK

Procedure for checking the function of the fuel cock.

REED VALVE SERVICE

Steps for removing, checking, and installing the reed valve assembly.

CHAPTER 6 CHASSIS

FRONT WHEEL SERVICE

Procedures for front wheel removal, inspection, and installation.

REAR BRAKE SERVICE

Steps for changing brake pads, caliper service, and hose removal.

REAR WHEEL SERVICE

Procedures for rear wheel removal, inspection, and assembly.

FRONT FORK SERVICE

Procedures for front fork removal, disassembly, inspection, and assembly.

HANDLEBAR AND STEERING SERVICE

Steps for removing, inspecting, and installing handlebar and steering components.

CHAPTER 7 ELECTRICAL SYSTEM

ELECTRICAL COMPONENTS OVERVIEW

Identification of major electrical components and their specifications.

IGNITION AND STARTER SYSTEM

Circuit diagrams and troubleshooting for ignition and starter systems.

CHARGING SYSTEM

Circuit diagrams and troubleshooting for the battery charging system.

LIGHTING SYSTEM

Circuit diagrams and troubleshooting for headlamp, rear light, and meter lights.

SIGNALLING SYSTEM

Circuit diagrams and troubleshooting for turn signals, brake lights, and horn.

CHAPTER 8 LOCATION AND REPAIR OF BREAKDOWNS

ENGINE BREAKDOWNS: ELECTRICAL SYSTEM

Troubleshooting common electrical system faults and their causes.

ENGINE BREAKDOWNS: COMPRESSION SYSTEM

Troubleshooting common compression system faults and their causes.

ENGINE BREAKDOWNS: INLET AND EXHAUST SYSTEM

Troubleshooting common inlet and exhaust system faults and their causes.

ELECTRICAL DIAGRAM YN50

Comprehensive wiring diagram for the YN50 scooter.

Yamaha YB50 Specifications

General IconGeneral
BrandYamaha
ModelYB50
CategoryScooter
LanguageEnglish

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