YASKAWA GA80U4720ABM - User Manual

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GA800 Drive

AC Drive for Industrial Applications

Technical Reference

Catalog Code: GA80Uxxxxxxxx

240 V class: 1 to 150 HP

480 V class: 1 to 600 HP

PDF

Main Page

Table of Contents3
Preface and General Precautions13
Receiving14
Glossary14
About Registered Trademarks14
Using the Product Safely15
Explanation of Signal Words15
General Safety15
Warning Label Content and Location17
Cybersecurity17
Warranty Information19
Exclusion of Liability19
Receiving21
Section Safety22
Catalog Code and Nameplate Check23
Nameplate23
How to Read the Catalog Code23
Features and Advantages of Control Methods26
Mechanical Installation31
Section Safety32
Installation Environment34
Installation Position and Distance35
Moving the Drive37
Using the Hanging Brackets to Move the Drive37
Instructions on Drive Suspension37
Remove and Reattach the Keypad39
Remove the Keypad39
Reattach the Keypad39
Install the Keypad in a Control Panel or Another Device40
Operate the Keypad from a Remote Location40
Connect the Keypad from a Remote Location40
Removing/Reattaching Covers46
Removing/Reattaching the Cover Using Procedure a46
Removing/Reattaching the Cover Using Procedure B47
Change the Drive Enclosure Type51
Installation Methods52
Standard Installation52
External Heatsink Installation52
Electrical Installation59
Section Safety60
Electrical Installation62
Standard Connection Diagram62
Main Circuit Wiring65
Motor and Main Circuit Connections65
Configuration of Main Circuit Terminal Block65
Main Circuit Terminal Functions71
Wire Selection71
Main Circuit Terminal and Motor Wiring82
Protection of Main Circuit Terminals85
Main Circuit Terminal Block Wiring Procedure86
Wire the Main Circuit Terminal Block with Procedure a86
Wire the Main Circuit Terminal Block with Procedure B90
Control Circuit Wiring92
Control Circuit Connection Diagram92
Control Circuit Terminal Block Functions93
Control Circuit Terminal Configuration96
Wiring the Control Circuit Terminal98
Switches and Jumpers on the Terminal Board101
Control I/O Connections102
Set Sinking Mode/Sourcing Mode102
Pulse Train Output102
Set Input Signals for MFAI Terminals A1 to A3103
Set MFAI Terminal A3 to PTC Input104
Set Output Signals for MFAO Terminals FM, am104
Switch on Termination Resistor for Memobus/Modbus Communications105
Connect the Drive to a PC106
External Interlock107
Braking Resistor Installation108
Install a Braking Resistor: ERF-Type108
Install a Braking Resistor Unit: LKEB-Type108
Install a Braking Unit Connection: CDBR-Type109
Connect Braking Units in Parallel115
Dynamic Braking Option Overload Protection116
Drive Wiring Protection117
Installing a Ground Fault Circuit Interrupter (GFCI)117
(Gfci)117
Dynamic Braking Option, Motor Protection118
Install an Electromagnetic Contactor (MC) at the Input Side of the Drive118
Installing a Thermal Overload Relay on the Drive Output118
Improve the Power Factor120
Connect an AC Reactor or a DC Link Choke120
Prevent Switching Surge121
Decrease Noise122
Connect a Noise Filter to the Input Side (Primary Side)122
Connect a Noise Filter to the Output Side (Secondary Side)122
Branch Circuit Protection124
Factory-Recommended Branch Circuit Protection for UL Listing124
External EMC Noise Filter Selection126
Wiring Checklist128
Motor Application Precautions130
Precautions for Existing Standard Motors130
Precautions for PM Motors131
Precautions for Specialized Motors131
Notes on the Power Transmission Mechanism132
Startup Procedure and Test Run133
Section Safety134
Keypad: Names and Functions135
LCD Display137
Indicator Leds and Drive Status138
Keypad Mode and Menu Displays139
LED Status Ring141
Start-Up Procedures143
Flowchart A: Connect and Run the Motor with Minimum Setting Changes143
Sub-Chart A-1: Induction Motor Auto-Tuning and Test Run Procedure145
Sub-Chart A-2: PM Motor Auto-Tuning and Test Run Procedure146
Subchart A-3: EZ Open Loop Vector Control Test Run Procedure148
Items to Check before Starting up the Drive149
Check before Energizing the Drive149
Check after Energizing the Drive149
Make the Initial Settings150
Keypad Operation151
Home Screen Display Selection151
Showing the Monitor152
Set Custom Monitors153
Show Custom Monitors154
Set the Monitors to Show as a Bar Graph155
Show Monitors as Bar Graphs156
Set the Monitors to Show as Analog Gauges157
Display Monitors as an Analog Gauge158
Set Monitoring Items to be Shown as a Trend Plot158
Show Monitor Items as a Trend Plot162
Change Parameter Setting Values163
Examine User Custom Parameters164
Save a Backup of Parameters166
Write Backed-Up Parameters to the Drive167
Verify Keypad Parameters and Drive Parameters168
Delete Parameters Backed up to the Keypad169
Check Modified Parameters170
Restore Modified Parameters to Defaults172
Show Fault History173
Auto-Tuning the Drive174
Set the Keypad Language Display176
Set the Date and Time177
Set Parameters Using the Setup Wizard179
Disable the Initial Setup Screen181
Start Data Logging182
Configuring the Data Log Content183
Set Backlight to Automatically Turn off185
Show Information about the Drive186
Write Automatically Backed-Up Parameters to the Drive187
Automatic Parameter Settings Optimized for Specific Applications189
Presets)189
Automatic Parameter Settings Optimized for Specific Applications (Application Presets)189
Auto-Tuning191
Auto-Tuning for Induction Motors191
Auto-Tuning for Motor Parameters for PM Motor192
Auto-Tuning in EZ Open Loop Vector Control Method194
Control Tuning195
Precautions before Auto-Tuning197
Test Run200
Load Test Run200
Do a No-Load Test Run200
Actual-Load Test Run200
Do an Actual-Load Test Run201
Fine Tuning During Test Runs (Adjust the Control Function)202
V/F Control and Closed Loop V/F Control202
Open Loop Vector Control Method203
Closed Loop Vector Control Method204
Advanced Open Loop Vector Control Method205
Fine-Tuning Open Loop Vector Control for PM Motors206
Advanced Open Loop Vector Control Method for PM207
Closed Loop Vector Control Method for PM207
EZ Open Loop Vector Control Method208
Test Run Checklist209
Standards Compliance211
Section Safety212
European Standards214
EU Declaration of Conformity214
CE Low Voltage Directive Compliance214
EMC Directive230
UL Standards235
Area of Use235
Wire the Main Circuit Terminal Block235
UL Standards Compliance for DC Power Supply Input251
Low Voltage Wiring for Control Circuit Terminals253
Drive Motor Overload and Overheat Protection253
对应中国Rohs指令259
本产品中含有有害物质的信息259
China Rohs Compliance260
Information on Hazardous Substances in this Product260
Safe Disable Input261
Safe Disable Specifications261
Notes262
Using the Safe Disable Function262
Network Communications269
Section Safety270
Field Bus Network Support271
Memobus/Modbus Communications272
Configure Master/Slave272
Communication Specifications272
Communication with the PLC272
Memobus/Modbus Drive Operations274
Communications Timing274
Message Format275
Examples of Messages for Commands/Responses277
Enter Command282
Self-Diagnostics283
Communications Data Table283
Error Codes304
Troubleshooting307
Section Safety308
Types of Faults, Minor Faults, Alarms, and Errors310
List of Fault, Minor Fault, Alarm, and Error Codes311
Fault317
Minor Faults/Alarms337
Parameter Setting Errors347
Auto-Tuning Errors353
Backup Function Operating Mode Display and Errors358
Diagnosing and Resetting Faults360
Fault Occurs Without Power Loss360
Fault Reset360
Troubleshooting Without Fault Display362
Typical Problems362
The Parameter Settings will Not Change362
The Motor Does Not Rotate after Entering Run Command363
The Motor Rotates in the Opposite Direction from the Run Command364
The Motor Rotates in Only One Direction364
The Motor Is too Hot364
The Correct Auto-Tuning Mode Is Not Available365
The Motor Stalls During Acceleration or Accel/Decel Time Is too Long365
Command366
The Motor Speed Is Not Stable When Using a PM Motor366
There Is too Much Motor Oscillation and the Rotation Is Irregular366
Deceleration Takes Longer than Expected When Dynamic Braking Is Enabled366
There Is Audible Noise from the Drive or Motor Cables When the Drive Is Energized367
The Ground Fault Circuit Interrupter (GFCI) Trips During Run367
Motor Rotation Causes Unexpected Audible Noise from Connected Machinery367
Motor Rotation Causes Oscillation or Hunting367
PID Output Fault368
The Starting Torque Is Not Sufficient368
The Motor Rotates after the Drive Output Is Shut off368
The Output Frequency Is Lower than the Frequency Reference368
The Motor Is Making an Audible Noise369
The Motor will Not Restart after a Loss of Power369
Periodic Inspection and Maintenance371
Section Safety372
Inspection374
Recommended Daily Inspection374
Recommended Periodic Inspection374
Maintenance377
Replace Cooling Fans and Circulation Fans380
Cooling Fans and Circulation Fans by Drive Model380
Replace a Fan (Procedure A)380
Replace a Fan (Procedure B)383
Replace a Fan (Procedure C)385
Replace a Fan (Procedure D)388
Replace a Fan (Procedure E)390
Replace Fans (Procedure F)393
Replace Fans (Procedure G)400
Replace Fans (Procedure H)409
Replace the Drive417
About the Control Circuit Terminal Block417
Replace the Keypad Battery423
Storage Guidelines425
Disposal427
Section Safety428
Disposal Instructions429
WEEE Directive430
Specifications431
Section Safety432
Drive Duty Modes433
Model-Specific Specifications (200 V Class)434
Model-Specific Specifications (400 V Class)436
Common Drive Specifications439
Drive Watt Loss443
Drive Derating446
Carrier Frequency Settings and Rated Current Values446
Derating Depending on Ambient Temperature450
Altitude Derating451
Drive Exterior and Mounting Dimensions452
Drive Models and Exterior/Mounting Dimensions452
IP20/UL Open Type453
IP20/UL Type 1463
Knock-Out Hole Dimensions (IP20/UL Type 1)473
Models and Dimensions of Knock-Out Hole473
10.10 Peripheral Devices and Options478
Parameter List479
Section Safety480
How to Read the Parameter List481
Icons and Terms that Identify Parameters and Control Methods481
Parameter Groups482
A: Initialization Parameters484
A1: Initialization484
A2: User Parameters485
B: Application486
B1: Operation Mode Selection486
B2: DC Injection Braking and Short Circuit Braking487
B3: Speed Search488
B4: Timer Function490
B5: PID Control491
B6: Dwell Function494
B7: Droop Control495
B8: Energy Saving495
B9: Zero Servo496
C: Tuning497
C1: Accel & Decel Time497
C2: S-Curve Characteristics497
C3: Slip Compensation498
C4: Torque Compensation499
C5: Auto Speed Regulator (ASR)500
C6: Duty & Carrier Frequency502
D: Reference Settings503
D1: Frequency Reference503
D2: Reference Limits504
D3: Jump Frequency505
D4: Frequency Ref Up/Down & Hold505
D5: Torque Control506
D6: Field Weakening /Forcing506
D7: Offset Frequency507
E: Motor Parameters508
E1: V/F Pattern for Motor 1508
E2: Motor Parameters509
E3: V/F Pattern for Motor 2510
E4: Motor 2 Parameters510
E5: PM Motor Settings511
E9: Motor Setting512
F: Options513
F1: Encoder Option Setup513
F2: Analog Input Option515
F3: Digital Input Option516
F4: Analog Output Option517
F5: Digital Output Option517
F6: Communication Options518
F7: Ethernet Options522
11.10 H: Terminal Functions526
H1: Digital Inputs526
H2: Digital Outputs531
H3: Analog Inputs538
H4: Analog Outputs541
H5: Modbus Communication542
H6: Pulse Train Input/Output543
H7: Virtual MFIO Selection544
11.11 L: Protection Functions546
L1: Motor Protection546
L2: Power Loss Ride through547
L3: Stall Prevention548
L4: Speed Detection550
L5: Fault Restart550
L6: Torque Detection552
L7: Torque Limit553
L8: Drive Protection553
L9: Drive Protection 2556
11.12 N: Special Adjustment557
N1: Hunting Prevention557
N2: Auto Freq Regulator (AFR)558
N3: High Slip/Overexcite Braking558
N4: Adv Open Loop Vector Tune559
N5: Feed Forward Control560
N6: Online Tuning560
N7: EZ Drive560
N8: PM Motor Control Tuning561
11.13 O: Keypad-Related Settings565
O1: Keypad Display565
O2: Keypad Operation567
O3: Copy Keypad Function568
O4: Maintenance Monitors569
O5: Log Function569
11.14 Q: Driveworksez Parameters571
Q1-01 to Q8-40: Reserved for Driveworksez571
R: DWEZ Connection 1-20572
R1-01 to R1-40: Driveworksez Connection Parameters 1 to 20 (Upper / Lower)572
11.16 T: Motor Tuning573
T0: Tuning Mode Selection573
T1: Induction Motor Auto-Tuning573
T2: PM Motor Auto-Tuning574
T3: ASR and Inertia Tuning575
T4: EZ Tuning576
11.17 U: Monitors577
U1: Operation Status Monitors577
U2: Fault Trace579
U3: Fault History581
U4: Maintenance Monitors582
U5: PID Monitors586
U6: Operation Status Monitors586
U8: Driveworksez Monitors589
Parameters that Change from the Default Settings with A1-02590
Selection591
Parameters that Change from the Default Settings with E3-01595
Mode Selection]595
Parameters Changed by E1-03 [V/F Pattern Selection]596
11.21 Defaults by Drive Model and Duty Rating ND/HD598
200 V Class598
Class605
11.22 Parameters Changed by PM Motor Code Selection616
Yaskawa SMRA Series SPM Motors616
Yaskawa SSR1 Series IPM Motors (Derated Torque)617
Yaskawa SST4 Series IPM Motors (Constant Torque)627
Parameter Details637
Section Safety638
A: Initialization Parameters639
A1: Initialization639
A2: User Parameters657
B: Application658
B1: Operation Mode Selection658
B2: DC Injection Braking and Short Circuit Braking671
B3: Speed Search674
B4: Timer Function684
B5: PID Control686
B6: Dwell Function702
B7: Droop Control703
B8: Energy Saving704
B9: Zero Servo709
C: Tuning711
C1: Accel & Decel Time711
C2: S-Curve Characteristics716
C3: Slip Compensation717
C4: Torque Compensation722
C5: Auto Speed Regulator (ASR)724
C6: Duty & Carrier Frequency733
D: References738
D1: Frequency Reference738
D2: Reference Limits744
D3: Jump Frequency745
D4: Frequency Ref Up/Down & Hold746
D5: Torque Control751
D6: Field Weakening /Forcing756
D7: Offset Frequency757
E: Motor Parameters759
E1: V/F Pattern for Motor 1759
E2: Motor Parameters767
E3: V/F Pattern for Motor 2770
E4: Motor 2 Parameters772
E5: PM Motor Settings774
E9: Motor Setting777
F: Options780
F1: Encoder Option Setup780
F2: Analog Input Option788
F3: Digital Input Option790
F4: Analog Monitor Option794
F5: Digital Output Option797
F6, F7: Communication Options and Ethernet Options800
H: Terminal Functions822
H1: Digital Inputs822
Multi-Function Digital Input Setting Values826
H2: Digital Outputs846
H2 MFDO Parameters848
MFDO Setting Value855
H3: Analog Inputs870
H3: MFAI Parameters873
Multi-Function Analog Input Terminal Settings878
H4: Analog Outputs884
H5: Memobus/Modbus Communication887
H6: Pulse Train Input/Output891
H7: Virtual MFIO Selection895
L: Protection Functions900
L1: Motor Protection900
L2: Power Loss Ride through906
L3: Stall Prevention917
L4: Speed Detection927
L5: Fault Restart928
L6: Torque Detection931
L7: Torque Limit937
L8: Drive Protection940
L9: Drive Protection 2948
12.10 N: Special Adjustment949
N1: Hunting Prevention949
N2: Auto Freq Regulator (AFR)951
N3: High Slip Braking (HSB) and Overexcitation Braking952
N4: Adv Open Loop Vector Tune956
N5: Feed Forward Control959
N6: Online Tuning962
N7: EZ Drive963
N8: PM Motor Control Tuning964
12.11 O: Keypad-Related Settings975
O1: Keypad Display Selection975
O2: Keypad Operation982
O3: Copy Function987
O4: Maintenance Mon Settings988
O5: Log Function991
12.12 T: Auto-Tuning997
T0: Tuning Mode Selection997
T1: Induction Motor Auto-Tuning997
T2: PM Motor Auto-Tuning1000
T3: ASR and Inertia Tuning1003
T4: EZ Tuning1004
Index1006
Revision History1015

YASKAWA GA80U4720ABM - User Manual

Table of Contents

YASKAWA GA80U4720ABM Specifications

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Brand	YASKAWA
Model	GA80U4720ABM
Category	DC Drives
Language	English