YASKAWA GA800 Series User Manual (English)

Other manuals for YASKAWA GA800 Series

Technical Reference1016 pages

Installation Manual78 pages

Questions and Answers:

S
Sheri SotoAug 22, 2025
What to do if I have BrakingTransistor Overload Fault in YASKAWA GA800?
- B
  Bryan BowmanAug 22, 2025
  If a YASKAWA DC Drive shows a Braking Transistor Overload Fault, it could be due to a high duty cycle of the braking transistor. Consider these solutions: * Install a braking unit (CDBR-series). * Install a regenerative converter. * Increase the deceleration time. Another cause could be enabling the protective function for the braking transistor when you have a regenerative converter. In this case, set L8-55 = 0 [Internal DB TransistorProtection = Disable]. Finally, the braking transistor in the drive might be broken, requiring you to replace the entire drive.
D
Donald HaynesAug 25, 2025
What to do if I see Current Offset Fault in YASKAWA GA800?
- H
  hcoxAug 25, 2025
  A current offset fault in YASKAWA DC Drives can occur if the drive starts operation while induced voltage remains in the motor, such as during coasting to a stop or after fast deceleration. To resolve this, create a sequence that prevents restarting operation when induced voltage is present in the motor, or set b3-01 = 1 [Speed Search at Start Selection = Enabled]. Alternatively, use Speed Search from Fmax or Fref [H1-xx = 61, 62] to perform a speed search via an external terminal. If these steps don't resolve the issue, a drive hardware problem may exist, requiring replacement of the drive.
C
Craig GonzalesAug 27, 2025
What to do if ambient temperature is high in YASKAWA Controller?
- M
  Miss Nancy Morgan PhDAug 27, 2025
  If the ambient temperature is high and the heatsink temperature exceeds the L8-02 [Overheat Alarm Level] on your YASKAWA Controller, take the following actions: measure the ambient temperature, increase airflow around the drive, install a cooling device (like a cooling fan or air conditioner) to lower the ambient temperature, and remove any nearby objects that produce excessive heat.
A
Ariel ShawAug 27, 2025
How to fix a short circuit in the YASKAWA Controller communication cable?
- L
  Laura CaseyAug 27, 2025
  If there is a short circuit or disconnection in the communications cable of your YASKAWA Controller, repair any short circuits and ensure all cables are properly connected. If the cable is defective, replace it.
P
Perry ObrienAug 28, 2025
What to do if the YASKAWA Controller cooling fan stops working?
- P
  patrickpruittAug 29, 2025
  If the cooling fan on your YASKAWA Controller isn't working correctly, check its operation. Re-energize the drive. Also, examine U4-03 [Cooling Fan Ope Time] and U4-04 [Cool Fan Maintenance]. If the fan's performance life has expired or it's damaged, replace it.
N
Natalie DunnAug 30, 2025
How to correct motor parameters on YASKAWA Controller?
- R
  ricebethanyAug 30, 2025
  If the motor parameters are set incorrectly on your YASKAWA Controller, correctly set the motor parameters and perform Auto-Tuning again. Also, consider reducing the load.
D
David BranchAug 31, 2025
What to do if YASKAWA Controller starts with induced voltage in the motor?
- H
  howardhughesSep 1, 2025
  If your YASKAWA Controller drive starts operating while induced voltage remains in the motor (during coasting or after fast deceleration): * Create a sequence that prevents restart when induced voltage is present. * Set b3-01 = 1 [Speed Search at Start Selection = Enabled]. * Use Speed Search from Fmax or Fref [H1-xx = 61, 62] via an external terminal. Note: External Speed Search commands 1 and 2 operate the same when controlling a PM motor.
A
Ashley WileySep 2, 2025
What to do if YASKAWA Controller lost power during parameter write?
- G
  glenn18Sep 2, 2025
  If the drive power supply was de-energized while a communication option card entered a parameter Write command on your YASKAWA Controller, set A1-03 = 2220, 3330 [Initialize Parameters = 2-Wire Initialization, 3-Wire Initialization] and initialize the drive.
L
Lisa WarrenSep 3, 2025
What to do if there is an EEPROM hardware problem in YASKAWA Controller?
- W
  William LongSep 3, 2025
  If there is a problem with the EEPROM hardware in your YASKAWA Controller, re-energize the drive. If the fault persists, replace the control board or the drive. Contact Yaskawa or your nearest sales representative to replace the board.
B
Brandy FowlerSep 4, 2025
What to do if a drive hardware problem occurred on YASKAWA Controller?
- D
  dgarciaSep 4, 2025
  If a drive hardware problem occurs with your YASKAWA Controller, re-energize the drive. If the fault persists, replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative.

YASKAWA GA800 Series Specifications

General

Series	GA800
Control Method	V/f Control
Overload Capacity	150% for 60 seconds
Communication	Ethernet/IP, Modbus RTU/TCP, PROFIBUS, PROFINET, DeviceNet
Safety	STO (Safe Torque Off)
Enclosure	IP00, IP20, IP55
Protection Features	Overcurrent, Overvoltage, Undervoltage, Overheating, Ground Fault, Short Circuit
Enclosure Rating	IP00, IP20, IP55
Voltage Class	200V, 400V

Summary

General Information

Safety Instructions and Precautions

Explanation of Signal Words

Defines signal words like DANGER, WARNING, CAUTION, and NOTICE for hazard communication.

General Safety Guidelines and Warnings

Provides essential safety guidelines, warnings, and precautions for handling the drive.

Cybersecurity

Receiving and Inspection

How to Read the Catalog Code

Explains how to interpret the drive's catalog code based on its series, region, voltage, and current ratings.

Rated Output Current Specifications

Provides tables detailing the rated output current for different models and duty ratings (HD/ND) for 200V and 480V classes.

Common Drive Specifications

Area of Use and Environmental Conditions

Specifies installation location requirements, including Overvoltage Category III and pollution degree.

IP20 Exterior and Mounting Dimensions

Provides detailed exterior and mounting dimensions for IP20 rated drives across various model series.

Mechanical Installation

Moving the Drive Safely

Provides precautions and guidelines for safely moving the drive, including weight considerations and lifting equipment.

Using Hanging Brackets for Drive Movement

Details the procedure and safety warnings associated with using hanging brackets to move the drive.

Installation Position and Spacing

Specifies recommended installation positions and minimum clearances for proper airflow and operation.

Side-by-Side Drive Installation

Describes how to install multiple drives adjacent to each other, including required clearances and settings.

Removing and Reattaching Drive Covers (Procedure A)

Provides detailed instructions for removing and reattaching drive covers using Procedure A.

Removing and Reattaching Drive Covers (Procedure B)

Details the procedure for removing and reattaching drive covers using Procedure B, emphasizing safety precautions.

Electrical Installation Procedures

Standard Connection Diagram

Presents a standard wiring diagram illustrating the drive's electrical connections and components.

Main Circuit Terminal Functions

Explains the function of each main circuit terminal, referencing tables for specific model compatibility.

Motor and Main Circuit Connections

Provides warnings and guidelines for connecting the motor and main circuit power supply to the drive.

Wire Selection for Main Circuit Wiring

Guides the user on selecting appropriate wire gauges and types for main circuit wiring, including precautions.

Wire Gauge and Torque Specs for UL Listing (200V Class)

Details recommended wire gauges and tightening torques for UL listing compliance across different drive models.

Wire Gauge and Torque Specs for UL Listing (400V Class)

Provides recommended wire gauges and tightening torques for 400V class drives for UL listing compliance.

Main Circuit Terminal Block Wiring (Procedure A)

Provides notes and steps for wiring the main circuit terminal block using Procedure A.

Main Circuit Terminal Block Wiring (Procedure B)

Details notes and steps for wiring the main circuit terminal block using Procedure B.

Keypad Names and Functions

Keypad Mode and Menu Displays

Explains the different modes and display levels of the drive's keypad interface.

LED Status Ring Indicators

Drive Start-Up Procedure

Setup Wizard for Initial Configuration

Guides users through the initial setup process using a wizard to configure essential drive parameters.

Changing Parameter Setting Values

Provides a step-by-step example of how to change parameter values using the keypad interface.

Disabling the Initial Setup Screen

Explains how to disable the initial setup screen that appears automatically when the drive is energized.

Control Circuit Terminal Block Functions

Details the functions of parameters that set up multi-function input and output terminals on the control circuit.

Input Terminals Overview

Lists and describes the multi-function input terminals (MFDI) and their functions, including safe disable inputs.

Output Terminals Overview

Lists and describes the control circuit output terminals (MFDO) and monitor output terminals (MFAO).

External Power Supply Input Terminals

Details the functions of external power supply input terminals for providing backup power to control circuits.

Serial Communication Terminals

Describes the terminals used for serial communication, such as MEMOBUS/Modbus.

Control Circuit Terminal Arrangement

Illustrates the physical locations of the control circuit terminal blocks on the drive.

Control Circuit Wire Gauges and Tightening Torques

Provides tables for selecting correct wires and specifies tightening torques for control circuit terminals.

Wiring the Control Circuit Terminal

Explains how to wire the control circuit terminals, including safety precautions and LED status board removal.

Switches and Jumpers on the Terminal Board

Describes the I/O terminals and switches used to adapt drive I/Os to external control signals and their functions.

Control I/O Connections Details

Provides information on settings for MFDI, pulse train output, MFAI, PTC input, MFAO, and communication signals.

Pulse Train Output Configuration

Explains how to use the pulse train monitor output terminal for sourcing or sinking mode.

Setting Input Signals for MFAI Terminals

Details how to set MFAI terminals for voltage or current input signals using DIP switches.

Setting MFAI Terminal A3 for PTC Input

Explains how to set terminal A3 as an MFAI or PTC input for motor overload protection.

Setting Output Signals for MFAO Terminals

Describes how to set the signal type for MFAO terminals FM and AM to voltage or current output.

Drive Control, Duty Modes, and Programming

Selecting the Control Method

Explains basic control methods like V/f, OLV, and EZOLV, and how to select them via parameter A1-02.

Drive Duty Modes (HD/ND)

Details the two duty modes, Heavy Duty (HD) and Normal Duty (ND), and their application differences.

Auto-Tuning Procedures

Explains the Auto-Tuning process for automatically setting motor parameters, including safety warnings.

UL Standards Compliance

Area of Use Requirements

Specifies installation location requirements, including Overvoltage Category III and pollution degree.

Main Circuit Wire Gauges and Tightening Torques

Details recommended wire gauges and tightening torques for main circuit terminals for UL compliance.

Closed-Loop Crimp Terminals for UL

Specifies the use of UL Listed closed-loop crimp terminals and heat-shrinkable tubing for UL compliance.

Branch Circuit Protection for UL Listing

Recommends specific fuses for UL listing compliance for 200V and 400V classes to protect branch circuits.

DC Power Supply Input UL Standards Compliance

Details requirements for installing fuses for DC power supply input to comply with UL standards.

Low Voltage Wiring for Control Circuits

Specifies low voltage wiring requirements for control circuit terminals according to NEC, CEC, and local codes.

Motor Overload and Overheat Protection

Explains how to enable and configure motor overload and overheat protection using parameters E2-01, E5-03, E9-06, and L1-01.

Motor Thermistor oH Alarm Select

Configures drive operation based on PTC input signal for motor overheat alarm detection.

Motor Thermistor oH Fault Select

Configures drive operation based on PTC input signal for motor overheat fault detection.

European Standards Compliance

EU Declaration of Conformity Information

Provides information on how to obtain the EU Declaration of Conformity and Yaskawa's compliance statement.

CE Low Voltage Directive Compliance

Details conditions for machines incorporating the product to comply with the CE Low Voltage Directive, including Area of Use, Guarding Against Debris, and Electrical Installation.