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York DGAA056BDTA - User Manual

York DGAA056BDTA
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SEALED COMBUSTION
DOWNFLOW GAS FURNACE
MODELS: DGAA, DGAH, DGPA, AND DGPH
For Installation In:
1, Manufactured (Mobile) Homes
2. RecreationaIVehicles & Park Models
3. Modular Homes & Buildings
IMPORTANT - Only individuals having proven expedence with this
type ofequipment shouldattempt to performset-up.
Proper furnace set-up and adjustment is the responsibility of the
retailer/homeowner and is not covered under warranty.
FURNACE START-UP CHECK LIST
Has roof jack crown been correctly installed?
Has furnace gas valve and burner orificebeen correctlycon-
vetted for Propane. gaswhere applicable?
Has furnace gas valve been de-rated foraltitudesabove 2000
feet where applicable?
Is gas lineoutletpressure properlyset for fuel type? (naturalgas
is 3.5" W.C.; Propane is 10"W.C.)
Is cross-overduct installed per home builderand UPG installa-
tion instructions?
Has furnace been operated througha complete heating cycle?
Has the pilotflame been adjusted properly? (DGPH and DGPA
Models)
035-16328-002 Rav. C (0902)
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Summary

Furnace Specifications

Electrical Specifications

Details on voltage, breaker, thermostat circuit, and gas valve inlet specifications.

General Information and Standards

Installation Standards and Code Compliance

Compliance with national and local codes for manufactured homes, RVs, and Canadian installations.

High Altitude Installation Guidance

Instructions for derating furnace input based on elevation above sea level.

Minimum Furnace Clearances Overview

Required clearances from combustible material for alcove or closet installations.

Return Air Requirements

Closet Installations Requirements

Specific conditions for floor and ceiling return air systems in closet installations.

Air Distribution Systems Design

Guidelines for designing supply duct systems for proper air distribution and static pressure.

Furnace to Closet Door Clearance Details

Clearance - 5 Inches or More

Clearance requirements for closet doors with 5 inches or more of free area.

Clearance - 1 to 5 Inches

Clearance requirements for closet doors with 1 to 5 inches of free area.

Clearance - Less Than 1 Inch

Clearance requirements for closet doors with less than 1 inch of free area.

Roof Jack Installation

New Home Roof Jack Installation

Steps for installing a roof jack in a new home installation.

Snow Region Roof Jack Considerations

Recommendations for roof jack extensions in areas with heavy snow accumulation.

Roof Jack Opening Procedure

Procedures for properly locating and cutting the ceiling and roof opening for the roof jack.

Installing Roof Jack in Roof

Steps for securing the roof jack to the roof and ensuring a watertight seal.

Duct Connectors

Duct Connector Dimensions and Types

Diagrams and tables showing dimensions and part numbers for duct connectors.

Screw Attachment Duct Connector Installation

Detailed steps for attaching the duct connector using screws.

Tab Attachment Duct Connector Installation

Detailed steps for attaching the duct connector using tabs.

Furnace Mounting and Connections

Connecting Roof Jack to Furnace

Instructions for securely connecting the roof jack assembly to the furnace.

Securing Furnace to Floor

Methods for securing the furnace to the floor using screws or other fasteners.

Electrical Wiring Procedures

Connecting Power Supply Wires

Procedure for connecting the 115 VAC power supply wires to the unit.

Connecting Thermostat Wires

Procedure for connecting low-voltage thermostat wires to the furnace control.

Wall Thermostat Location and Wiring

Guidelines for thermostat placement and wiring diagrams for heat-only and heat-cool.

Wiring Diagrams

DGPH Model Wiring Diagram

Detailed wiring diagram for DGPH056, DGPH070, DGPH077 models.

DGPH090 Wiring Diagram

Detailed wiring diagram for DGPH090 model.

DGPA Model Wiring Diagrams

Detailed wiring diagrams for DGPA056, DGPA070, DGPA077 models.

DGPA090 Wiring Diagram

Detailed wiring diagram for DGPA090 model.

DGAA and DGAH Wiring Diagrams

Detailed wiring diagrams for DGAA and DGAH models.

Gas Piping and Operation Checks

Gas Line Installation and Leak Testing

Procedure for sizing, installing, and leak-testing the gas supply piping.

Pilot Adjustment and Burner Operation

Instructions for pilot adjustment and observing burner ignition and flame.

Furnace Operation Troubleshooting

Troubleshooting steps for common furnace operational issues.

Final Installation Procedures

Furnace Door Installation

Instructions for installing the upper and lower furnace access doors.

Furnace with Air Conditioner Installation

Considerations for installing the furnace with an air conditioning unit.

High Altitude Deration Chart

Repair Parts Lists

DGAA Model Parts

List of replacement parts and their corresponding part numbers for DGAA models.

DGAH Model Parts

List of replacement parts and their corresponding part numbers for DGAH models.

DGPA Model Parts

List of replacement parts and their corresponding part numbers for DGPA models.

DGPH Model Parts

List of replacement parts and their corresponding part numbers for DGPH models.

Burner Orifice Chart

Overview

This manual describes the installation and operation of a sealed combustion downflow gas furnace, specifically models DGAA, DGAH, DGPA, and DGPH. These furnaces are designed for use in manufactured (mobile) homes, recreational vehicles & park models, and modular homes & buildings.

Function Description:

The device is a sealed combustion downflow gas furnace, primarily designed for heating. Some models (DGAA, DGPA) are also "A/C Ready," meaning they are designed to integrate with air conditioning systems. The furnace draws combustion air from outside the living space and vents exhaust gases outside, ensuring safe operation within enclosed environments like manufactured homes. The "downflow" design indicates that heated air is distributed downwards into the ductwork.

Important Technical Specifications:

The manual provides detailed specifications for various models, including input and output BTUH (British Thermal Units per Hour), electrical power supply requirements, and gas valve inlet size.

  • Models DGAA (Automatic Ignition with Built-in Coil Cabinet - 4 Ton - A/C Ready):

    • DGAA056BDTA: 56,000 Input/BTUH, 45,000 Output/BTUH
    • DGAA070BDTA: 70,000 Input/BTUH, 56,000 Output/BTUH
    • DGAA077BDTA: 77,000 Input/BTUH, 62,000 Output/BTUH
    • DGAA090BDTA: 90,000 Input/BTUH, 72,000 Output/BTUH
  • Models DGPA (Standing Pilot - with Built-in Coil Cabinet - 3 Ton - A/C Ready):

    • DGPA056ABTA: 56,000 Input/BTUH, 45,000 Output/BTUH
    • DGPA070ABTA: 70,000 Input/BTUH, 56,000 Output/BTUH
    • DGPA077ABTA: 77,000 Input/BTUH, 62,000 Output/BTUH
    • DGPA090ABTA: 90,000 Input/BTUH, 72,000 Output/BTUH
  • Models DGPH (Standing Pilot - with Built-in Coil Cabinet - 3 Ton - No A/C Controls):

    • DGPH056ABTA: 56,000 Input/BTUH, 45,000 Output/BTUH
    • DGPH070ABTA: 70,000 Input/BTUH, 56,000 Output/BTUH
    • DGPH077ABTA: 77,000 Input/BTUH, 62,000 Output/BTUH
    • DGPH090ABTA: 90,000 Input/BTUH, 72,000 Output/BTUH
  • Models DGAH (Automatic Ignition - Heating Only - No Coil Cabinet):

    • DGAH056BBSA: 56,000 Input/BTUH, 45,000 Output/BTUH
    • DGAH077BBSA: 77,000 Input/BTUH, 62,000 Output/BTUH
  • Electrical Specifications (Common to all models):

    • Electrical Power Supply: 115 Volts - 60 Hz - 1 Phase
    • Breaker or Fuse: 15 Amp
    • Thermostat Circuit: 24 Volt - 60 Hz - 40 VA
    • Nominal Anticipator Setting: 0.50
    • Gas Valve Inlet: 1/2" NFPT
  • Gas Pressure Requirements:

    • Natural Gas: 7" W.C. inlet, reduced to 3.5" W.C. to main burner.
    • Propane Gas: 11" W.C. inlet, reduced to 10" W.C. to main burner.
  • High Altitude Deration: For elevations above 2,000 feet, the furnace input must be derated by 4% for each 1,000 feet of elevation. This is achieved by reducing the orifice size. Specific orifice sizes for various altitudes and BTUH inputs are provided in a deration chart. In Canada, for elevations from 2000 to 4500 feet, deration is achieved by reducing gas manifold pressure to 3.0" W.C. for natural gas and 9.0" W.C. for LP gas.

Usage Features:

  • Installation Standards: The furnace must be installed in compliance with all local codes and regulations, or in their absence, according to federal and national standards such as HUD Title 24, Part 3280, National Fuel Gas Code (ANSI-Z223.1, NFPA-54), National Electrical Code (NFPA 70) for the U.S.A., and Natural Gas and Propane Installation Code (CAN/CSA B149.1), Canadian Electrical Code, Part 1 (CSA C22.1) for Canada.
  • Minimum Clearances: Designed for alcove or closet installations, the furnace requires specific minimum clearances from combustible materials: 0" for back and sides, 6" (alcove) or 24" (closet) for front, 2" for top, and 0" for roof jack and duct. A minimum of 24 inches in front of the furnace is required for servicing access.
  • Return Air Requirements: Detailed specifications are provided for return air openings, duct system cross-sectional area, and register free area to ensure proper air circulation and prevent negative pressure in the closet. Non-combustible pans with upturned flanges are required beneath floor return duct openings.
  • Air Distribution Systems: The supply duct system must be designed to not exceed the listed static pressure rating on the furnace rating plate. Three typical distribution systems (single trunk duct, dual trunk duct with crossover connector, and transition duct with branches) are illustrated.
  • Roof Jack Installation: The manual emphasizes the importance of using the appropriate roof jack and ensuring proper alignment and sealing to prevent fire, asphyxiation, or explosion. For snow regions, a roof jack extension (Part No. 7680B6541) is recommended if snow accumulation exceeds 7 inches.
  • Duct Connectors: Specific duct connectors are required, with instructions for both screw attachment and tab attachment methods to ensure a secure and airtight connection to the supply duct.
  • Electrical Wiring: Incoming power must be polarized. A separate 115 V.A.C. supply circuit, protected by a 15 amp fuse or circuit breaker, is required. Thermostat wiring guidelines specify wire gauge based on length (e.g., 22 gauge for 0-45 feet, 20 gauge for 0-70 feet).
  • Wall Thermostat: Placement of the wall thermostat is critical, avoiding drafts, direct sunlight, or direct airflow from registers. It should be located 52 to 66 inches above the floor in an area with good air circulation. For DGPH models with Coleman Blend Air ventilation systems, a 4-wire wall thermostat and Blower Relay Kit 7900-7761 are required.
  • Gas Piping: Gas supply piping must be sized according to codes. Extreme caution is advised during gas line installation to prevent damage to the gas valve, which could lead to improper heating, explosion, fire, or asphyxiation. Pipe sealant must be resistant to Propane gas. Testing the fuel system at more than 14" W.C. is prohibited.
  • Pilot Adjustment (DGPH and DGPA Models): For standing pilot models, the pilot flame should be adjusted to approximately 1" in height (500 BTU/hr) for proper burner ignition without excessive fuel usage.
  • Burner Operation Observation: Users should observe the burner for proper ignition and flame color (blue with yellow tips for natural gas, yellow for propane).
  • Air Conditioner Integration: If an air conditioner is installed, an interlock system is required to prevent simultaneous operation of the furnace and A/C. For parallel flow arrangements, an automatic damper (P/N 7900-6771) is necessary to prevent cold air condensation in the heat exchanger.

Maintenance Features:

  • Regular Checks: The manual includes a "FURNACE START-UP CHECK LIST" to ensure correct installation and initial setup, covering roof jack, gas valve/burner orifice conversion (if applicable), deration for altitude, gas line outlet pressure, cross-over duct installation, complete heating cycle operation, and pilot flame adjustment.
  • Troubleshooting: If the furnace fails to operate properly, users are advised to check thermostat settings, electrical power, gas control valve position, filters, return grilles, supply registers, and flue piping.
  • Safety Warnings: The manual repeatedly warns against altering or modifying the furnace or its components, repairing damaged parts, or using open flames to test for gas leaks. In case of malfunction or abnormal operation (e.g., burner failing to ignite/turn off, sooty flame), a qualified service agency or gas utility should be contacted.
  • Filter Maintenance: Filters (16x20x1, 2 required) are listed as repair parts, implying regular inspection and replacement are necessary for optimal performance.

York DGAA056BDTA Specifications

General IconGeneral
BrandYork
ModelDGAA056BDTA
CategoryFurnace
LanguageEnglish

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