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York R-134a User Manual

York R-134a
38 pages
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MODEL YK (STYLE H)
R-134a and R-513A
WITH OPTIVIEW
TM
CONTROL CENTER
FOR ELECTRO-MECHANICAL STARTER,
SOLID STATE STARTER AND VARIABLE SPEED DRIVE
CENTRIFUGAL LIQUID CHILLERS
OPERATIONS AND MAINTENANCE Supersedes: 160.76-O1 (1018) Form 160.76-O1 (519)
LD15222
Issue Date:
May 22, 2019
035-27332-100

Table of Contents

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Questions and Answers:

York R-134a Specifications

General IconGeneral
BrandYork
ModelR-134a
CategoryChiller
LanguageEnglish

Summary

General Safety Guidelines

Safety Symbols Explanation

Explains the meaning of safety symbols like danger, caution, warning, and note used throughout the document.

Document Overview and Nomenclature

Changeability and Associated Literature

Informs about document updates and lists related literature for further reference.

Nomenclature Explained

Details the model identification system for YORK Centrifugal Liquid Chillers.

System Description and Operation

System Operation Fundamentals

Describes the core working principles and components of the YORK Model YK Chiller.

Capacity Control Mechanisms

Explains how the chiller adjusts its cooling capacity using pre-rotation vanes.

System Operating Procedures

Oil Heaters and Level Checks

Covers oil heater function, operation, and checking the oil reservoir level.

Chiller Start-Up and Operation

Details the start-up sequence, chiller operation, and condenser water temperature control.

Operating Inspections

Lists daily, weekly, and monthly inspections for system monitoring.

System Shutdown and Storage

Provides procedures for stopping the system and preparing for long-term shutdown.

System Components Description

General Components and Compressor

Describes the overall chiller package, compressor, capacity control, and lubrication system.

Auxiliary Components and Controls

Details oil heaters, motor driveline, heat exchangers, OptiView, starters, and bypass systems.

Operational Maintenance

Oil Return System and Dehydrator

Explains the oil return system and the procedure for changing the dehydrator.

Oil Charging and Management

Specifies oil capacities and the step-by-step process for charging oil into the reservoir.

Troubleshooting Guide

Operation Analysis Chart

A diagnostic tool to identify symptoms, causes, and remedies for chiller malfunctions.

Maintenance Tasks

Parts, Leak, and Pressure Testing

Guidance on ordering parts, performing leak tests, and conducting pressure tests on the system.

Vacuum Testing and Dehydration

Detailed procedures for vacuum testing, system dehydration, and refrigerant charging.

Refrigerant Handling and Motor Testing

Safe handling of refrigerant during repairs and testing motor insulation resistance.

Heat Exchanger Cleaning and Leak Detection

Methods for cleaning heat exchanger tubes and detecting tube leaks.

Compressor and Electrical Maintenance

Covers compressor maintenance tasks and inspection of electrical controls for malfunctions.

Preventive Maintenance

Compressor and Motor Checks

Details maintenance for compressor oil filters, oil changes, motor mounting, and windings.

Motor Greasing and Lubrication

Instructions for motor bearing re-lubrication, including schedules, procedures, and approved greases.

Motor Rotation and Calibration

Procedures for rotating idle motors, calibrating grease guns, and selecting appropriate greases.

Water System and WEG Motor Care

Maintenance for evaporator/condenser water sides and specific greasing for WEG motors.

Oil System and Electrical Control Checks

Maintenance for the oil return system and inspection of electrical controls.

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