Zapi COMBI AC0 User Manual

AF6ZP0AL - COMBIAC0 & ACE0 - User Manual Page - 3/79
Contents
1 INTRODUCTION ...................................................................................................................5
2 SPECIFICATION ...................................................................................................................6
2.1 Technical specifications Combi AC0 / ACE0 ..............................................................6
2.2 Technical specifications Combi AC0 Power / ACE0 Power........................................6
2.3 Block diagrams ...........................................................................................................7
2.3.1 Traction control .............................................................................................7
2.3.2 Pump control.................................................................................................7
3 SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT.......8
3.1 Digital inputs ...............................................................................................................8
3.1.1 DI0 ÷ DI10 technical details – 24 V system .................................................8
3.1.2 DI0 ÷ DI10 technical details – 48 V system .................................................8
3.1.3 Microswitches ...............................................................................................8
3.2 Analogue unit..............................................................................................................8
3.3 Other analogue control unit ........................................................................................9
3.4 Analogue motor thermal sensor input.........................................................................9
3.5 Speed feedback........................................................................................................10
4 INSTALLATION HINTS.......................................................................................................11
4.1 Material overview......................................................................................................11
4.1.1 Connection cables ......................................................................................11
4.1.2 Contactors...................................................................................................11
4.1.3 Fuses ..........................................................................................................12
4.2 Installation of the hardware.......................................................................................12
4.2.1 Positioning and cooling of the controller .....................................................12
4.2.2 Wirings: power cables.................................................................................13
4.2.3 Wirings: CAN connections and possible interferences ...............................13
4.2.4 Wirings: I/O connections.............................................................................15
4.2.5 Connection of the encoder..........................................................................16
4.2.6 Main contactor and key connection ............................................................17
4.2.7 Insulation of truck frame..............................................................................17
4.3 Protection and safety features ..................................................................................18
4.3.1 Protection features......................................................................................18
4.3.2 Safety Features...........................................................................................19
4.4 EMC..........................................................................................................................19
4.5 Various suggestions .................................................................................................21
5 OPERATIONAL FEATURES ..............................................................................................22
5.1 Diagnosis ..................................................................................................................22
6 DESCRIPTION OF THE CONNECTORS............................................................................23
6.1 Connectors of the logic .............................................................................................23
6.1.1 CNA external connector..............................................................................23
6.1.2 CND internal connector...............................................................................25
6.1.3 CNE internal connector...............................................................................25
7 DESCRIPTION OF POWER CONNECTIONS ....................................................................26
8 DRAWINGS.........................................................................................................................27
8.1 Mechanical drawing ..................................................................................................27
8.2 Connection drawing ACE0........................................................................................28
8.3 Connection drawing CombiAC0................................................................................29
9 ONE SHOT INSTALLATION PROCEDURE.......................................................................30

Zapi COMBI AC0 Specifications

General

Brand	Zapi
Model	COMBI AC0
Category	Inverter
Language	English