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Zebra GX420

Zebra GX420
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The G-Series printer’s serial port is of a cross-over 1.
null-modem configuration, which is the same pin-out
arrangement as on the ZPL-based 28-series printers.
For serial port users of EPL-based 28-series printers,
an appropriate serial cable or adaptor can be
sourced. The part numbers are G105950-054
and 105850-026 respectively.
The GX420 and GX430 printers’ parallel port is of a 2.
DB-25 configuration. A switchbox-style parallel cable
can be used. The part number is 105850-025.
Users of the external 10Base-T print server device on 3.
their 28-series printers are recommended to migrate to
a G-Series printer with internal 10/100 Ethernet option.
To aid the setup of the G-Series printers, representative 4.
icons appear above the printer’s interface ports and
power supply.
I0I0I
Unlike the 28-series thermal-transfer printers, 1.
the thermal-transfer G-Series printers do not have
a lid-release catch.
The operation of the dispenser option’s peel sensor 2.
is controlled via command code (as opposed to via
a switch on the 28-series printers). Legacy users
can control the sensor via the appropriate EPL OP
command or ZPL ^MMP command. Newer users
might wish to adopt a SGD “media.printmode”
method of control.
The GX420 and GX430 printers have a moveable sensor 3.
option available to them. This full-width reflective
sensor can be moved across the whole width for use
in detecting black-mark registration marks. The multi-
position transmissive sensor caters for centralised
registration gaps, notches or die-cut holes and for the
28-series printers’ right offset position.
The peaked area on the lower media pathway 4.
corresponds to an upper array of sensors. The direct-
thermal printers have a three-peak design, whereas the
thermal-transfer printers have a four-peak design. The
range of transmissive-sensor movement is the same on
both the direct-thermal and thermal-transfer printers.
Communication
Hardware
Migration guide
Zebra
®
G-Series™ printers
To facilitate easy migration from your current 28 Series desktop printers to the new G-Series desktop printers,
this document outlines the key operational differences and considerations:
Communication•
Hardware•
Firmware•
Media handling•
Power•
Ribbon handling•
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Zebra GX420 Specifications

General IconGeneral
Resolution203 dpi (8 dots/mm)
Print MethodDirect Thermal or Thermal Transfer
Max Print Width4.09 inches (104 mm)
Max Print Speed6 inches per second (152 mm per second)
Max Print Length39 inches (991 mm)
ConnectivityUSB, Serial, Parallel, Ethernet (optional)
Media SensorsReflective and Transmissive
Programming LanguageZPL II
Storage Temperature-40 to 140 degrees F (-40 to 60 degrees C)
Memory8 MB DRAM, 4 MB Flash

Summary

Communication

Serial Port Configuration

G-Series serial port is cross-over null-modem, similar to ZPL-based 28-series. EPL users may need adaptors.

Parallel Port Configuration

GX420/GX430 printers' parallel port is DB-25, supporting switchbox-style parallel cables.

Network Migration Recommendation

Users of 28-series external print servers are advised to migrate to G-Series with internal Ethernet.

Interface Port Icons

Representative icons are provided near G-Series printer interface ports and power supply to aid setup.

Hardware

Lid-Release Catch Absence

Unlike 28-series thermal-transfer printers, G-Series thermal-transfer models lack a lid-release catch.

Dispenser Peel Sensor Control

Peel sensor is command-controlled (EPL/ZPL/SGD), unlike the switch on 28-series printers.

Moveable Media Sensor Options

GX420/GX430 printers offer a moveable reflective sensor and multi-position transmissive sensor.

Media Pathway Sensor Design

Lower media pathway has peaked areas; 3-peak for direct-thermal, 4-peak for thermal-transfer printers.

Firmware

Dual Command Language Residency

G-Series printers support both EPL and ZPL, but individual scripts cannot be merged.

E3 Printhead Energy Control

GX420/GX430 feature E3 control for improved print quality and dot management.

Printhead Overheating Warning

Printer warns of printhead overheating via a solid-amber LED; this feature is not disableable.

Feed-Button Modes

G-Series feed-button modes follow ZPL-based 28-series for enhanced setup and use control.

Configuration Report Formats

Default report is ZPL-based; an EPL-based report can be output via the appropriate EPL U-command.

Calibration and Media Histogram

Two-flash sequence performs manual calibration; a seven-flash sequence provides media histogram output.

Expanded Command Set (SGD)

SGD constructs control media handling, odometer, and setup, offering common control methods.

Unicode Support and Fonts

Printers support Unicode and are pre-loaded with Swiss 721 font for multi-character global printing.

Driver Installation Options

Default is ZPL driver; a specific EPL driver can be set up via the printer's Accessories CD.

Font Conversion and Referencing

Zebra Universal Driver (ZUD) selects TrueType/OpenType fonts; use correct ZUD for command code reference.

Soft Font Storage and Syntax

Converted soft fonts are stored in E: memory using fo.FNT syntax for font identifier and orientation.

Real-time Clock Handling

EPL provides time/date stamps; use ZPL ^SL command for real-time clock updates during print runs.

Media Handling

Default Media Feed Action

Printers do not feed automatically at power-on; require lid closure or ZPL ^MF command for auto-feed.

Ease of Loading and Core Support

G-Series printers are easier to load with integrated roll holders, supporting 12mm/0.5" cores.

Thumb Wheel for Guide Adjustment

Thumb wheel adjusts guides; inward for direct-thermal printers, outward for thermal-transfer printers.

Cutter Option Dual-Cut Action

Cutter option's default double-cycle after 25th cut is for cleaning; can be disabled via SGD command.

SGD for Media Mode Control

SGD constructs like 'media.printmode' control G-Series printers in tear, peel, or cutter modes.

Power

Power Supply Location

Thermal-transfer models have power supplies in upper packaging; direct-thermal models have them in lower packaging.

Voltage and Cable Connector Differences

G-Series use 24V DC (vs 28-series 20V DC) and C13 'kettle' power cables (vs C5 'clover-leaf').

Power Switch Location

The power on/off switch on G-Series printers is located on the right rear, differing from 28-series.

Ribbon Handling

Ribbon Sensing Mechanism

G-Series ribbon-sensing requires a reflective trailer on uni-ribbon format for thermal-transfer mode.

Inverted Ribbon Mechanism

The inverted ribbon mechanism is different from 28-series thermal-transfer, enabling a quicker process.

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