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ZF Marine ClearCommand 9000 Series User Manual

ZF Marine ClearCommand 9000 Series
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TABLE OF CONTENTS
TOC-8
Table 7- 1: S haft RPM at Idle .. ... ... .. ... ... ... .. ... ... ... .. ... ...... .. ... ... ... .. ... ... ... ... .. ... ... ... .. ... ... ... .. ... ... ... ....................................... 7-6
7-15.1.3
T
ROLL
M
AXIMUM
P
RESSURE
A
DJUSTM ENTS
(F
UNCTION
C
ODE
L3) ........................................................................ 7-6
7-15.2 Integr a ted So le no id T ro l li ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Table 7- 2: Troll Valve Adju stments ... ... ... .. ... ... ... .. ... ... ... .. ... ... ... .. ... ... ...... .. ... ... ... .. ... ... ... .. ... ... ... .. ... .................................. 7-7
7-15.2.1
E
NABLING
T
ROLL
............................................................................................................................................ 7-7
7-15.2.2 T
ROLL
M
INIMUM
P
RESSURE
A
DJUSTMENT
(F
UNCTION
C
ODE
L2) ........................................................................... 7-8
7-15.2.3 T
ROLL
M
AXIMUM
P
RESSURE
A
DJUSTM ENT
(F
UNCTION
C
ODE
L3).......................................................................... 7-8
7 -1 5 . 3 Tr ol l Throt tle L i mit Ad jus tment (F u nction Code L4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7-15.4 Troll Pulse Durat ion (Function Code L5) & Troll Pulse Percen tage (Function Code L6) Adjustment s
7-9
7 -1 5 . 5 I n tegrated ZF -H u r t h S ol eno id Trol l ing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7-15.5.1 E
NABLING
ZF-H
URTH
T
ROLL
.......................................................................................................................... 7-10
7-15.5.2 T
ROLL
M
AXIMUM
C
URRENT
A
DJUSTMENT
........................................................................................................ 7-10
7-16 Sea T rial Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7-16.1 V e sse l Infor matio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 1
7-16.2 C o ntro l System Check s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 1
7-16.3 Re co r d Par a meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 2
Table 7- 3: Processo r Parameters Record . ... ... ... .. ... ... ... .. ... ... ... ..... ... ... ... .. ... ... ... .. ... ... ... .. ... ... ... .. ... ... ............................. 7-13
7-16.4 Comments (Please use additional paper as necessary):. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7-16.4.1 G
ENERAL
I
NSTALLATION
C
ONDITION
................................................................................................................ 7-14
7-16.4.2 A
NY
I
RREGULARITIES
:.................................................................................................................................... 7-14
8 CONTROL OPTIONS - - - - - - - - - - - - - - - - - - - - - - - - 8-1
8-1 Exte r nal Alarm Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Figure 8-1: Exte rnal Alarm Connections with Processor Harness Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Figure 8-2: External Alarm Connections Processor Hard-Wired Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1.1 Install a tio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -2
8-2 Clutch Pressure Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2. 1 C 0 M eth od s of Ope r ati on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -2
8-2.1.1 01 - I
NSTALLED
............................................................................................................................................. 8-2
8-2.1.2 02 - T
HROTTLE
C
LUTCH
P
RESSURE
I
NTERLOCK
.................................................................................................... 8-3
Figure 8-3: Clutch Pressure Switch with Processor Harness Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Figure 8-4: Clutch Pressure Switch with Processor Hard-Wired Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8-3 Station Expander (SE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8-3.1 Install a tio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -3
8-4 90 0 1 Actuator Trolling Valve Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
9 PERIODIC CHECKS AND MAINTENANCE - - - - - - - - - - - - - 9-1
9-1 Control Heads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-2 Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-2.1 T hrottle Ser vo Pro ce sso r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-2.2 Clutch Ser vo Pro ce sso r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-2.3 T r o l l Integr ate d Ser vo Pro ce sso r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-3 Po wer Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9 -3 . 1 Batt e ry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-3.1.1 Q
UARTERLY
(E
VERY
3 M
ONTHS
)....................................................................................................................... 9-2
Table 9-1: Fully Charged Battery . .. ... ... ... .. ... ... ... .. ...... ... .. ... ... ... .. ... ... ... ... .. ... ... ... .. ... ... ... .. ... ... ... .. .. ................................... 9-2
9-3.1.2
S
EMI
-A
NNUALLY
(E
VERY
6 M
ONTHS
)................................................................................................................ 9-2
9-3.1.3 A
NNUALLY
(E
VERY
12 M
ONTHS
)...................................................................................................................... 9-2
9 -3 . 2 Powe r C ab l es , Dis tri but i on Pa n e ls , e tc .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Appendix A
PAR TS L IST.............................................................................................................................................. A-1
M MC-280 Rev.K 8/03............................................................................................................................ A-3
400 Series Standard Control Head Variations

Table of Contents

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ZF Marine ClearCommand 9000 Series Specifications

General IconGeneral
BrandZF Marine
ModelClearCommand 9000 Series
CategoryControl Systems
LanguageEnglish