ZF Marine ClearCommand 9000 Series User Manual

TABLE OF CONTENTS
TOC-9
M MC-329 Rev.C 8/03............................................................................................................................. A-9
MC20 00 Series Standard Control Head Variations
M MC-307 Rev.G 8/03 ......................................................................................................................... A-15
700 Series Standard Control Head Variations
M MC-279 Re v.B 7/02........................................................................................................................... A-21
400 Series Weather Mount Enclosure
Deut s ch Connector As s e mb ly.... ... ........................................................................................................ A-23
S-214 Rev.E 5/03................................................................................................................................. A-25
Automatic Power Selector (APS) Model: 13505
Drawing 11488D-1 Twin Screw Single APS Connection & Alternate Remote Switch ......................... A-27
Drawing 11488D-2 Twin Screw Dual APS Connections ....................................................................... A-29
D rawing 11488D-3 APS Notes Page..................................................................................................... A-31
M MC-287 Rev .D 8/03.......................................................................................................................... A-33
Bonding: A.B.Y.C. E-1 1, 46 CFR 111.05
M MC-288 Rev.E 8-03 .......................................................................................................................... A-35
References and Parts Source
SER-161 Rev.B 5/03 ............................................................................................................................. A-37
Engine Tachometer Sender Requirements
M MC-289 Rev .- 6/01 ........................................................................................................................... A-39
Morse Clutch and Throttle Kit Selection
M MC-290 Re v.- 6/01............................................................................................................................ A-41
Universal Mounting Kit
M M13821 Rev.A 8/03 .......................................................................................................................... A-43
43C Cable Conversion Kit
Revisions List ...... .... ... ... .... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... .... ... ... .... ... ....... ... ... .... ... .... ......................... A-43
M MC-165 Rev.D 3/02........................................................................................................................... A-45
Electro ni c P ro pu lsi on Con trol Sy stems Th ree Year Li mited Warr an ty
M MC-163 Rev.B 1-01........................................................................................................................... C-47
Warranty Registration
Appendix B
B1 TROUBLESHOOTING GENERAL - - - - - - - - - - - - - - - - - B1-1
B1-1 Control Systems Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1-1
B1-1.1 9120 (Throttle Servo 2 , Shift Solen oid) P rocessor and 9122 (Throttle Servo 2, Sh ift Solenoid, Troll
Solenoid) Processor B1-1
Figure B1-1: 9120 and 9122 Basic Single Screw, Two Station Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1 -1
B1-1.2 9121 (Throttle Se r vo 2, Shift So le noi d, Tr o ll Ser vo 1) Pro ce sso r. . . . . . . . . . . . . . . . . . . . . . B1-2
Figure B1-2: 9121 B asic Single Screw, Two Station Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1-2
B1-1.3 9210 (Thro ttle El ec tro nic, Shift Serv o 1) Proce sso r. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1-2
Figure B1-3: 9210 Basic Single Screw, Two Station Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1-2
B1-1.4 9211 (Thro ttle El ec tro nic, Shift Serv o 1, Troll Ser vo 2) Pro ce sso r. . . . . . . . . . . . . . . . . . . . . B1-3
Figure B1-4: 9211 B asic Single Screw, Two Station Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1-3
B1-1.5 9221 (Throttle Electronic, Clutch Solenoid, Troll Servo 2) Processor . . . . . . . . . . . . . . . . . . B1-3
Figure B1-5: 9221 Basic Single Screw, Two S tation Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1-3
B1-2 Ty pical System Main Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1-4
B1-2.1 C o ntro l Hea d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1 -4
B1-2.2 Pro ce sso r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1 -4
B1-2.3 Powe r So ur ce. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1 -4
B1-2.4 El ec tric a l Ca b le s and Har nesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1-4

ZF Marine ClearCommand 9000 Series Specifications

General

Brand	ZF Marine
Model	ClearCommand 9000 Series
Category	Control Systems
Language	English