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3D Systems ProJet 860Pro User Manual

3D Systems ProJet 860Pro
88 pages
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5/12/13 All Rights Reserved
ProJet®
x60Pro Series
3D Printers
ProJet 660Pro, ProJet 860Pro
Part Number 95052
Rev. A
User Guide

Table of Contents

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3D Systems ProJet 860Pro Specifications

General IconGeneral
TechnologyMultiJet Printing (MJP)
Resolution600 x 540 dpi
ConnectivityEthernet
Layer Thickness32 microns
Power Requirements208-240 VAC, 50/60 Hz, 30 A
MaterialsVisijet M2R-WT, Visijet M2R-CL, Visijet M2-GYP

Summary

Notices

Copyright and Trademarks

Details copyright, trademarks, and usage rights for 3D Systems Inc. products and software.

Full Warranty Statement

States that the full warranty statement is available on the 3DS Central web site.

FCC Notice

Outlines compliance with FCC rules regarding digital devices and radio frequency energy.

Limitations of Warranty and Liability

Defines the terms, conditions, and limitations of warranty and liability for 3D Systems products.

ProJet x60Pro® Series Overview

New Features

Highlights key improvements and features of the x60Pro printers.

Specifications

Provides detailed technical specifications for ProJet 660Pro and 860Pro models.

Computer/System Requirements

Lists the necessary hardware and software for operating the 3D printer.

How the 3D Printing System Works

Explains the 3DP® Technology process used by the ProJet x60Pro printers.

Important Terms

Defines key terminology and components related to the ProJet x60Pro system.

ProJet x60Pro Components

Details the main exterior and interior components of the ProJet x60Pro system.

ProJet x60Pro Rear View

Identifies and describes the components on the rear of the ProJet x60Pro printer.

Service Station

Describes the service station component and its function within the printer.

Parking Caps

Explains the purpose and location of the parking caps on the printer.

Carriage, Print Heads, and Pogo Pins

Details the carriage, print heads, and pogo pins assembly.

Control Knob Operations

Explains how to use the control knob for navigating menus and functions.

LCD Menu Overview

Provides an overview of the LCD menu structure for ProJet 660Pro and 860Pro.

Where To Go For More Information

Lists resources for additional information on the printer and software.

Contact 3D Systems

Provides contact information for technical support and customer service.

Routine Cleaning

Vacuum Excess Core

Instructions for vacuuming loose Core material from the printer build chamber and components.

Clean The Debris Separator

Steps to clean the debris separator to maintain vacuum system efficiency.

Clean The Parking Caps

Procedure for cleaning the parking caps to ensure print head longevity and accuracy.

Clean The Fast Axis Rails and Carriage

How to clean the fast axis rails and carriage for smooth movement and accuracy.

Clean The Service Station

Steps to clean the service station for optimal printer performance and print head health.

Setup And Print The Build

Install 3D Print

Guide to installing the necessary 3DPrint software for printer operation.

Open A Part In 3D Print

Steps to open a 3D model file within the 3DPrint software.

Check The Default Settings

How to verify and set default printer settings before starting a build.

Check The Build Settings

Guidance on reviewing and confirming build settings prior to printing.

Prepare the Build Area

Checklist for ensuring the printer's build area is clean and ready for printing.

Print the Build

Instructions on how to initiate and manage the printing process via 3DPrint.

Dry The Part

Explains the drying cycle after printing to add strength to the part.

Clean the Part

Overview of the two-stage cleaning process (coarse and fine) for printed parts.

Coarse Cleaning

Procedures for removing bulk Core material from the build area.

Fine Cleaning

Steps for removing residual Core material using the PPU or CRS.

Next Step: Cleaning the Printer

Reminder to perform routine cleaning after part removal and before post-processing.

Post-Processing

Post-Processing Using Water Cure

Method for finishing parts using Epsom salt water for a smooth surface.

Post-Processing With ColorBond™™

Details on using ColorBond infiltrant for strengthening and durability.

Post-Processing With StrengthMax™™

Information on using StrengthMax infiltrant for superior strength in functional models.

Additional Operations

The Printer Status Dialog

Explains the Printer Status dialog for checking printer readiness before printing.

Change Print Head(s)

Step-by-step guide for replacing printer print heads.

Add Binder

Instructions for adding binder to the printer cartridges when prompted.

Adding Core to the Feeder

Procedure for adding Core material to the printer's feeder.

Add Cleaning Solution

Steps to refill the cleaning solution cartridge when it is low.

Replace the Waste Tray

Guide on how to replace the printer's waste tray when it is full.

Position Build Piston (Build Bed)

Ensures the build bed platform is correctly positioned for printing.

Cover

States the printer cannot start with the cover open and must be closed.

Printer Maintenance

Fast Axis Bearing Lubrication

Procedure for lubricating the fast axis bearings when prompted.

Piston Screw Lubrication - ProJet 660Pro

Steps to lubricate the piston screw on the ProJet 660Pro model.

Piston Screw Lubrication - ProJet 860Pro

Steps to lubricate the piston screws on the ProJet 860Pro model.

Slow Axis Bearing Lubrication

Procedure for lubricating the slow axis bearings when prompted.

Clean The Alignment Sensor Window

Guide to cleaning the alignment sensor window after print head changes.

Clean The Fast Axis Pulleys

How to clean debris from the fast axis pulleys for optimal motion.

Clean The Slow Axis Rails and Pulleys

Steps to clean the slow axis rails and pulleys for smooth operation.

Clean The Spreader Roller

Procedure for cleaning the spreader roller to ensure smooth horizontal surfaces.

Printer Storage Preparation

Guidance on preparing the printer for extended periods of non-use.

Troubleshooting the ProJet x60Pro

Try This First

Initial troubleshooting steps to attempt before calling service.

Problems Powering Up

Flowchart for diagnosing and resolving printer power-up issues.

Print Head Errors/ Weak Parts

Addresses errors related to print heads and weak part quality.

Alignment Errors

Troubleshooting steps for failed print head alignment patterns.

Motion Errors - Fast Axis

Solutions for errors related to the printer's fast axis movement.

Motion Errors - Slow Axis

Solutions for errors related to the printer's slow axis movement.

Network Errors - Cannot Connect to Printer

Steps to resolve issues connecting the printer to the network.

Network Errors - Packet Timeout

Explains and provides solutions for packet timeout communication errors.

Part Quality Issues - General

Introduces common part quality issues and directs to specific sections.

Part Quality Issues - Streaky or Striped Parts, Delamination

Addresses issues causing streaky prints or layer splitting.

Part Quality Issues - Bad Surface Finish

Diagnoses problems causing poor horizontal or vertical surface finish.

Miscellaneous Problems

Covers various other issues like vacuum suction and binder cartridge errors.

Error Codes and Messages - Background Details

Provides detailed explanations for specific printer error codes.

Additional Information

Links to resources for materials and service information.

Calling for Service

Information to gather before contacting service for troubleshooting assistance.

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