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ABB PSTX Series - User Manual

ABB PSTX Series
258 pages
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Softstarters Type PSTX30...PSTX1250
User Manual short form
1SFC132082M9901

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Questions and Answers

  • M
    murphybenjaminSep 23, 2025
    What does 'Faulty usage' mean on my ABB Controller?
    • J
      jmathisSep 23, 2025
      Do not use jog forward, jog backward, heat motor, or stand-still break functions with an Inside delta motor connection.
  • S
    Samuel RobbinsAug 25, 2025
    What does it mean when my ABB Controller displays 'Ground fault'?
    • M
      Melissa GloverAug 25, 2025
      A ground fault indicates that the sum of the instantaneous line currents in your 3-phase system differs more than the specified value. Examine the motor cables and the motor itself for any issues.
  • M
    Matthew WilliamsAug 25, 2025
    What should I do if my ABB PSTX Controller displays 'Locked rotor'?
    • M
      Mary Murphy DDSAug 26, 2025
      Examine the bearings of the motor and the load to ensure they run easily. A damaged bearing or a load stock could be the cause.
  • H
    Heather RussellAug 26, 2025
    What does it mean when my ABB PSTX Controller displays 'Overvoltage'?
    • C
      Cynthia DixonAug 27, 2025
      An overvoltage error indicates that the main voltage is too high. Perform a check of the main voltage.
  • A
    Amber RamseyAug 27, 2025
    What does it mean when my ABB Controller displays 'Under voltage'?
    • H
      Heidi SloanAug 27, 2025
      An undervoltage error indicates that the main voltage is too low. Perform a check of the main voltage.
  • A
    Adam LittleSep 15, 2025
    What does 'High current' mean on my ABB Controller?
    • A
      Alexandra DyerSep 15, 2025
      A high current fault indicates that a fault current, higher than 8 times the softstarter's rated current, has occurred. Check the circuits and the motor for an insulation fault between phases or a ground fault.
  • M
    Michelle FernandezSep 12, 2025
    What does 'Voltage imbalance' mean on my ABB PSTX Controller?
    • K
      kenneth82Sep 12, 2025
      Voltage imbalance indicates that there is a voltage imbalance between the phases. Check the main voltage and restart the motor.
  • E
    Edward McdanielSep 13, 2025
    Why does my ABB PSTX display 'Too long start time'?
    • G
      gonzalezphillipSep 13, 2025
      This indicates that the time taken to soft start the motor is longer than the set value. Check the starting conditions and current limit.
  • C
    Chad EllisSep 4, 2025
    How do I fix an ABB PSTX that shows a blank screen and no LED is active?
    • E
      Elizabeth HallSep 4, 2025
      First, ensure that the supply voltage is properly connected, referring to the circuit diagram. Also check that the RJ45 plug is connected between the HMI and the softstarter, and that the RJ45 network cable is not damaged.
  • S
    Sarah MosesSep 2, 2025
    What to do if my ABB PSTX motor is humming or starts without a given start signal?
    • R
      Regina FoxSep 2, 2025
      This issue could be due to a few reasons. If it's a PSTX30...170 model, a bypass relay might be closed due to inaccurate handling. To resolve this, disconnect the operation voltage and the control supply voltage, remove the USB cable if connected, and then reconnect the voltage in the following sequence: first, the control supply voltage on terminals 1 and 2 (refer to chapter 5.1.2), wait 4 seconds, and then connect the operation voltage on terminals L1, L2, and L3. Alternatively, the bypass contactor/relay could be stuck in a closed position, or there might be a shorted thyristor. In either of these cases, it is best to speak to your ABB Sales Office.

Summary

1 Read this first

Safety Symbols and Information

Explains the meaning of warning, information, and graphical symbols used in the manual.

3 Mounting Instructions

Installation Requirements and Precautions

Covers drilling plans, enclosure size, clearances, air flow, HMI remote control, and general safety warnings.

4 Electrical Connection

Main Circuit Wiring and Safety

Details main circuit connections (line and motor side) and emphasizes hazardous voltage safety precautions.

4.1 Control and Signal Wiring

Control and Signal Wiring Details

Covers control supply, functional earth, start/stop circuits, and signal output relays connections.

4.2 Initial Power-up and Configuration

5 Human Machine Interface (HMI)

6 Softstarter Settings and Configuration

Initial Setup Assistant and Menu Navigation

Guides through the first start-up assistant and navigating the assistants menu for initial configuration.

Parameter Configuration Guidance

Explains how to configure motor rated current based on connection type (In Line or Inside Delta).

6.1 HMI Navigation and Parameter Access

HMI Navigation Methods

Explains HMI navigation methods (menu, numerical, on/off, selection) for setting parameters.

6.2 Options Settings and Safety

7 Troubleshooting and Fault Events

Event List and Fault Descriptions

Lists and describes common softstarter events and fault conditions like overload, phase loss, and voltage issues.

7.1 Fault Conditions

Fault Conditions and Causes

Details fault causes such as high current, phase loss, heat sink overtemperature, network quality, and thyristor issues.

7.2 Warning Conditions

Warning Conditions and Actions

Explains warning conditions like current underload, voltage imbalance, and limits for starts/run time.

Electrical Connections Details

Wiring and Connection Bars per Model

Specifies wiring methods, connection bar types, torque values, and cable sizes for different PSTX models.

Control Circuit Wiring Diagrams

Circuit Diagrams

HMI Parameter Settings

ABB PSTX Series Specifications

General IconGeneral
TypeSoftstarter
Rated operational voltage208-690 V AC
Rated operational current30-1250 A
Number of phases3
Operating temperature-25 to +60°C
Operating frequency50/60 Hz
Overload protectionYes
Protection classIP20
Communication protocolsModbus RTU, Profibus
Starting methodVoltage ramp, current limit
Stopping methodsoft stop
Bypass contactorBuilt-in
Displaygraphical display
Rated control supply voltage100-240V AC

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