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ABB PSTX30 User Manual

ABB PSTX30
146 pages
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Softstarters Type PSTX30...PSTX370
Installation and commissioning manual
1SFC132081M0201 EN, Rev A
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

Table of Contents

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ABB PSTX30 Specifications

General IconGeneral
TypeSoftstarter
Rated operational current - In-Line Connection30 A
Rated operational current - Inside Delta Connection52 A
Number of phases3
Rated operational voltage208-690 V
CommunicationModbus RTU
Output voltage208-690 V
Output current30 A
Operating temperature range-25°C to +60°C

Summary

Introduction to Softstarters

Softstarter Documentation Overview

Details on manuals and catalogs for PSTX softstarters, including document IDs and availability.

Intended Audience and Requirements

Specifies the target audience and necessary qualifications for personnel using the manual.

Revision Notes and Other Documents

Information on manual revisions and related ABB documents for PSTX softstarters.

Acronyms and Abbreviations

Defines acronyms and abbreviations used throughout the manual for clarity.

Quick Start Guide

Connection Procedures

Step-by-step instructions for connecting the softstarter, including diagrams.

Softstarter Configuration

Guidance on configuring the softstarter using the Assistants menu.

Basic Setup Configuration

Details the steps for initial softstarter setup: language, date, time, and motor data.

Application Setup Configuration

Steps for setting up specific application types, values, and tuning parameters.

Motor Start and Stop Operations

Instructions on how to start and stop the motor using the softstarter keypad.

Product Description and Specifications

Softstarter Overview and Functions

General overview of the PSTX softstarter, including operation and protection functions.

Protection Function Details

Comprehensive list and description of available protection functions for the softstarter.

Softstarter Component Overview

Diagram and description of the softstarter's main components and connections.

Technical Data Specifications

Detailed technical data including general specifications, ratings, and dimensions.

General Technical Data

Basic electrical and environmental specifications for the softstarter.

Softstarter Ratings and Capacities

Table detailing motor power ratings and full load current for various softstarter models.

Physical Dimensions

Drawings and measurements showing the physical size of PSTX softstarters.

Mounting and Installation

Receiving, Unpacking, and Inspection

Instructions for proper handling, inspection, and checking of the softstarter package.

Softstarter Mounting Guidelines

Procedures and considerations for physically mounting the softstarter.

Handling During Mounting

Specific precautions to take when handling the softstarter during installation.

Minimum Clearance Requirements

Specifies minimum distances to walls and fronts for proper cooling and operation.

Enclosure Size Recommendations

Minimum recommended enclosure sizes (IEC and UL) for softstarter installation.

Detachable Keypad Mounting

Instructions for detaching and mounting the HMI keypad separately.

Electrical Connections

Main Circuit Electrical Connections

Detailed instructions for connecting the main power circuit of the softstarter.

Main Circuit Wiring and Torques

Specifies tightening torques and cable dimensions for main circuit connections.

Control Supply and Circuit Wiring

Guidance for connecting control supply voltage and control circuits.

Start/Stop Terminal Connections

Wiring instructions for start/stop control signals using terminals 13-21.

Programmable Input Connections

Wiring instructions for programmable digital inputs on terminals 15, 16, and 17.

PTC/PT100 Temperature Sensor Input

Instructions for connecting PTC or PT100 temperature sensors.

Analog Output Signal Connection

Details on connecting the configurable analog output signal.

Human-Machine Interface (HMI) Operation

HMI Navigation Overview

Explains the overall navigation structure and use of the HMI.

LED Status Indicators

Description of the meaning of the Ready, Run, Protection, and Fault LEDs.

Keypad Functions

Detailed explanation of each key on the softstarter's keypad.

Local Control via Keypad

How to control the softstarter locally using the keypad.

Start and Stop Key Functions

Explanation of the Start and Stop keys for motor control.

Motor Jogging Functionality

Description of the motor jog function for slow speed positioning.

Options Screen Features

Accessing and configuring display settings, active faults, and warnings.

Editing Home View Display

Customizing the appearance and information shown on the HMI home view.

Viewing Active Faults and Protections

How to access and interpret information on active faults, protections, and warnings.

Menu Screen Navigation

Overview of the main menu structure and submenus.

Parameter Settings Menu

Accessing and navigating through parameter settings.

Complete Parameter List Navigation

Guidance on using the complete parameter list for advanced setup.

Favorites Parameter Selection

How to add and manage favorite parameters for quick access.

Assistants Menu for Quick Setup

Using predefined settings for quick and easy softstarter setup.

Event Log Management

Accessing and viewing the softstarter's event log for faults, warnings, and runs.

Backup and Parameter Handling

Procedures for creating and uploading parameter backups.

System Information Access

Viewing system information like firmware version and serial number.

Softstarter Settings Configuration

Configuring essential settings like language, date, time, and display.

Language Setting

How to change the HMI language for the softstarter interface.

Date and Time Configuration

Setting the softstarter's date and time for accurate logging.

Display Settings Adjustment

Adjusting display parameters like contrast, brightness, and power save.

Resetting to Default Settings

Restoring home view layout, parameters, or operating data to factory defaults.

Softstarter Functions Explained

Voltage Ramp Control

Detailed explanation of voltage ramp start and stop functions.

Voltage Start Ramp Setup

Parameters and configuration for the voltage start ramp.

Voltage Stop Ramp Setup

Parameters and configuration for the voltage stop ramp.

Torque Ramp Control

Explanation of torque ramp start and stop, including curve descriptions.

Torque Start Ramp Configuration

Parameters for configuring the torque start ramp and its profiles.

Torque Stop Ramp Configuration

Parameters for configuring the torque stop ramp, optimizing for pump applications.

Current Limit Functionality

Details on normal, dual, and ramp current limit functions.

Slow Speed Operation

Configuration for slow speed function for motor positioning.

Sequence Start Setup

Configuration for starting up to three motors sequentially.

Input and Output Signals

Overview of internal and external digital inputs, relay outputs, and analog outputs.

Digital Input Configuration

Details on configuring the softstarter's five digital inputs.

Relay Output Configuration

Configuration options for the three internal relay outputs.

Analog Output Signal Configuration

Settings for the configurable analog output signal.

Protection Functions Overview

General description of protection functions and their operation modes.

EOL (End of Line) Protection

Configuration for Electronic Overload protection.

Locked Rotor Protection Settings

Configuration for protection against locked rotor conditions.

Over Voltage Protection Setup

Configuration for protection against over voltage conditions.

Under Voltage Protection Setup

Configuration for protection against under voltage conditions.

Earth Fault Protection Configuration

Setup for earth fault detection and protection.

Warning Functionality Overview

General description of warning functions and their behavior.

Electronic Overload Warning

Warning for high motor temperature exceeding the set level.

Locked Rotor Warning

Warning for motor current exceeding the settable level.

Over Voltage Warning Setup

Warning for main voltage exceeding the set value.

Under Voltage Warning Setup

Warning for main voltage falling below the set value.

Faults Overview

General information on fault detection and types.

Internal Faults Description

Details on internal faults like shunt and short circuit faults.

Shunt Fault Troubleshooting

Information and troubleshooting for shunt faults.

Short Circuit Fault Troubleshooting

Information and troubleshooting for short circuit faults.

External Faults Description

Details on external faults such as phase loss and bad network.

Phase Loss Fault Troubleshooting

Troubleshooting steps for phase loss faults.

Low Supply Voltage Fault Troubleshooting

Troubleshooting steps for low supply voltage faults.

Special Features

Description of special features like Limp mode and System mode.

Limp Mode Functionality

Enabling Limp mode for operation with two controlled phases.

Start Without Start Command

Feature to start the motor automatically without an external command.

System Mode Selection

Choosing between Normal, Demo, and Small motor modes.

Softstarter Settings Menu

Accessing and configuring softstarter setup parameters.

Assistants Menu for Quick Setup

Using predefined settings for quick and easy softstarter setup.

Application Settings Table

Recommended basic settings for various application types.

Communication Interfaces

Built-in Modbus RTU

Details on the RS485 interface for Modbus RTU communication.

Anybus CompactCom Option

Connecting the Anybus CompactCom module for fieldbus communication.

Anybus CompactCom Setup Instructions

Instructions for setting up the Anybus CompactCom module.

ABB Fieldbus Plug Interface Option

Using the ABB Fieldbus Plug Adapter for fieldbus communication.

Fieldbus Plug Interface Setup Instructions

Instructions for setting up the ABB Fieldbus Plug Adapter.

Mini USB Interface for PC Communication

Using the USB interface for communication with external devices like PCs.

Maintenance Procedures

Regular Maintenance Checks

Routine checks for connections, mounting, cooling, and fans.

Service and Repair Guidelines

Procedures for contacting ABB for service and repair, including safety precautions.

Troubleshooting Guide

General Troubleshooting Information

General guidance and safety precautions for troubleshooting.

Troubleshooting Common Issues

Table of common problems, possible causes, and solutions.

Faults, Protections, and Warnings Overview

Table showing indications of faults, protections, and warnings by motor control state.

Protection Indication on Screen

Explanation of how protections are indicated on the HMI screen.

Fault Indication on Screen

Explanation of how faults are indicated on the HMI screen.

Warning Indication on Screen

Explanation of how warnings are indicated on the HMI screen.

Wiring Diagrams

PSTX Circuit Diagrams

General circuit diagram for PSTX softstarters.

PSTX30-170 Circuit Diagram (IEC)

Detailed IEC version circuit diagram for PSTX30 to PSTX170.

PSTX30-170 Circuit Diagram (UL)

Detailed UL version circuit diagram for PSTX30 to PSTX170.

Document Revisions

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