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TPL65-A33
ABB TPL65-A33 User Manual
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Operation Manual
ABB
Turbocharging
Type
TPL65-A33
HT608561
n
Mmax
499
t
Mmax
600
n
Bmax
474
t
Bmax
600
1/s
°C
01230
36
50
50
Year
2021
Application according to
the Operation Manual
kg
HZTL2498 English
TPL65-A33
Original Operation Manual
2
Table of Contents
Default Chapter
3
Table of Contents
3
Operation Manual
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
13
Turbocharger Rating Plate
14
Contact Information
15
CE Conformity
16
Introduction
16
1 Preliminary Remarks
5
2 Safety
16
Definition of Mandatory Signs
17
Definition of Safety Instructions
17
Warning Plates on the Turbocharger
18
Safe Operation and Maintenance
19
Hazards During Operation and Maintenance
22
Periodic Checking of the Pressure Vessel
27
Lifting Loads
28
3 Commissioning
29
Oil Supply
29
Inspection Work
32
Commissioning after Taking out of Operation
34
Noise Emissions
35
4 Operation
35
Servicing Work
37
Replacement Intervals for Turbocharger Components
40
Speed Measurement
42
Stopping the Engine
45
Foreword to Maintenance
46
5 Maintenance
46
Cleaning the Filter Silencer
47
Cleaning the Compressor During Operation
50
Cleaning Turbine Blades and Nozzle Ring in Operation
55
Cleaning Components Mechanically
60
Malfunctions When Starting
69
6 Troubleshooting
69
Surging of the Turbocharger
70
Malfunctions During Operation
71
Malfunctions When Stopping
74
Speed Measurement System
75
7 Removal and Installation
76
Removing the Turbocharger
76
Turbocharger Weights
76
Installing the Turbocharger
78
8 Disassembly and Assembly
79
Introduction
79
Module Weights
81
Removing and Fitting Filter Silencer or Air Suction Branch
82
Axial Clearance
84
Removing Cartridge Group
85
Dismantling and Installing the Turbine Diffuser and Nozzle Ring
89
Installing Cartridge Group
92
Dismantling and Fitting Nozzle Ring at Turbine End
95
Table of Tightening Torques
98
Possibilities for Emergency Repair
100
9 Taking out of Operation at Short Notice
100
Locking the Rotor
101
Fit Cover Plate
106
Blocking the Inlets and Outlets
110
Bypass the Turbocharger
110
10 Mothballing the Turbocharger
111
Taking the Engine out of Operation for up to 12 Months
111
Taking the Engine out of Operation for more than 12 Months
113
11 Disposing of Turbocharger Components
114
Ordering Spare Parts
115
12 Spare Parts
115
View of the Turbocharger with Part Numbers
118
View of Turbine Cleaning System with Part Numbers (Optional)
120
View of Cartridge Group with Part Numbers TPL65-A
122
View of Cartridge Group with Part Numbers TPL69-A
124
4
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ABB TPL65-A33 Specifications
General
Power
Not available
Max Pressure
Not available
Free Air Delivery
Not available
Noise Level
Not available
Weight
Not available
Dimensions
Not available
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