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ABB TPS52-F31 - User Manual

ABB TPS52-F31
132 pages
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Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS52-F31 HT568624
n
Mmax
850 t
Mmax
710
n
Bmax
807 t
Bmax
680
1/s °C
SOLD06 00250 12 50 50
Year 2017
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2412 English
TPS52-F31
Original Operation Manual

Table of Contents

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Do you have a question about the ABB TPS52-F31 and is the answer not in the manual?

Summary

Preliminary Remarks

Purpose of this Manual

States the objective and scope of the operation manual for the turbocharger.

Layout and Function

Describes the physical arrangement and operational principles of the turbocharger's components.

Intended Use of Turbocharger

Defines the proper application and limitations for the turbocharger's intended operation.

Essential Information

Provides critical general data, safety rules, and organizational measures for turbocharger use.

Turbocharger Rating Plate

Explains how to interpret the technical specifications and identification details on the rating plate.

Safety

Safety Introduction

Outlines residual risks and responsibilities during turbocharger operation and maintenance.

Mandatory Safety Signs

Defines the meaning and required adherence to mandatory safety signs.

Safe Operation and Maintenance

Provides essential guidelines for safe operational practices and routine maintenance.

Hazards During Operation

Details potential hazards from mechanical, noise, chemical, and thermal sources during operation.

Lifting Loads Safely

Specifies safety precautions and procedures for lifting and handling turbocharger components.

Start-up Procedures

Oil Supply Requirements

Details on lubrication, filtration, viscosity, and pressure essential for turbocharger start-up.

Pre-Commissioning Inspection

Steps for performing necessary visual checks and tests before initial operation.

Re-commissioning After Downtime

Procedure for safely restarting the turbocharger after periods of inactivity.

Operation

Servicing Work

Guidance on routine visual checks, monitoring, and functional tests during operation.

Expected Component Exchange Intervals

Provides recommended intervals for replacing key turbocharger components based on usage.

Speed Measurement

Explains the turbocharger speed monitoring system and its operational aspects.

Maintenance

Compressor Cleaning During Operation

Procedure for cleaning the compressor stage while the turbocharger is running.

Turbine Cleaning During Operation

Method for cleaning the turbine section using wet cleaning processes during operation.

Mechanical Component Cleaning

Instructions for cleaning individual turbocharger parts using mechanical methods.

Troubleshooting

Malfunctions During Start-up

Identifies common issues encountered during engine start-up and provides troubleshooting steps.

Malfunctions During Operation

Addresses operational issues like low oil pressure, speed variations, and temperature anomalies.

Speed Measurement System Issues

Troubleshooting guide for problems related to the turbocharger speed sensor and its signals.

Removal and Installation

Removing the Turbocharger

Step-by-step instructions for safely disconnecting and removing the turbocharger from the engine.

Installing the Turbocharger

Detailed procedure for mounting, connecting, and securing the turbocharger during installation.

Disassembly and Assembly

Turbocharger Disassembly and Assembly

Procedure for dismantling and reassembling the turbocharger and its main components.

Axial and Radial Clearances

Measurement of axial (A) and radial (B) clearances for assessing component fit and wear.

Radial Clearances N and R

Measurement of radial clearances (N, R) between rotating and stationary parts using feeler gauges.

Table of Tightening Torques

Specifies correct torque values for various screw connections during assembly and disassembly.

Taking Out of Operation

Shutting Down the Turbocharger

Procedure for safely shutting down the turbocharger, including fitting protective cover plates.

Mothballing the Turbocharger

Engine Out of Operation (Up to 12 Months)

Measures for preserving the turbocharger when the engine is idle for up to one year.

Engine Out of Operation (Over 12 Months)

Procedures for long-term storage and preservation of the turbocharger components.

Disposing of Turbocharger Components

Spare Parts

Ordering Spare Parts

Information required for ordering replacement parts, including serial number and part description.

Turbocharger Part Number Identification

Diagrams and lists showing part numbers for major turbocharger components.

Cartridge Group Part Numbers

Visual guide to part numbers for components within the turbocharger cartridge group.

Summary

Preliminary Remarks

Purpose of this Manual

States the objective and scope of the operation manual for the turbocharger.

Layout and Function

Describes the physical arrangement and operational principles of the turbocharger's components.

Intended Use of Turbocharger

Defines the proper application and limitations for the turbocharger's intended operation.

Essential Information

Provides critical general data, safety rules, and organizational measures for turbocharger use.

Turbocharger Rating Plate

Explains how to interpret the technical specifications and identification details on the rating plate.

Safety

Safety Introduction

Outlines residual risks and responsibilities during turbocharger operation and maintenance.

Mandatory Safety Signs

Defines the meaning and required adherence to mandatory safety signs.

Safe Operation and Maintenance

Provides essential guidelines for safe operational practices and routine maintenance.

Hazards During Operation

Details potential hazards from mechanical, noise, chemical, and thermal sources during operation.

Lifting Loads Safely

Specifies safety precautions and procedures for lifting and handling turbocharger components.

Start-up Procedures

Oil Supply Requirements

Details on lubrication, filtration, viscosity, and pressure essential for turbocharger start-up.

Pre-Commissioning Inspection

Steps for performing necessary visual checks and tests before initial operation.

Re-commissioning After Downtime

Procedure for safely restarting the turbocharger after periods of inactivity.

Operation

Servicing Work

Guidance on routine visual checks, monitoring, and functional tests during operation.

Expected Component Exchange Intervals

Provides recommended intervals for replacing key turbocharger components based on usage.

Speed Measurement

Explains the turbocharger speed monitoring system and its operational aspects.

Maintenance

Compressor Cleaning During Operation

Procedure for cleaning the compressor stage while the turbocharger is running.

Turbine Cleaning During Operation

Method for cleaning the turbine section using wet cleaning processes during operation.

Mechanical Component Cleaning

Instructions for cleaning individual turbocharger parts using mechanical methods.

Troubleshooting

Malfunctions During Start-up

Identifies common issues encountered during engine start-up and provides troubleshooting steps.

Malfunctions During Operation

Addresses operational issues like low oil pressure, speed variations, and temperature anomalies.

Speed Measurement System Issues

Troubleshooting guide for problems related to the turbocharger speed sensor and its signals.

Removal and Installation

Removing the Turbocharger

Step-by-step instructions for safely disconnecting and removing the turbocharger from the engine.

Installing the Turbocharger

Detailed procedure for mounting, connecting, and securing the turbocharger during installation.

Disassembly and Assembly

Turbocharger Disassembly and Assembly

Procedure for dismantling and reassembling the turbocharger and its main components.

Axial and Radial Clearances

Measurement of axial (A) and radial (B) clearances for assessing component fit and wear.

Radial Clearances N and R

Measurement of radial clearances (N, R) between rotating and stationary parts using feeler gauges.

Table of Tightening Torques

Specifies correct torque values for various screw connections during assembly and disassembly.

Taking Out of Operation

Shutting Down the Turbocharger

Procedure for safely shutting down the turbocharger, including fitting protective cover plates.

Mothballing the Turbocharger

Engine Out of Operation (Up to 12 Months)

Measures for preserving the turbocharger when the engine is idle for up to one year.

Engine Out of Operation (Over 12 Months)

Procedures for long-term storage and preservation of the turbocharger components.

Disposing of Turbocharger Components

Spare Parts

Ordering Spare Parts

Information required for ordering replacement parts, including serial number and part description.

Turbocharger Part Number Identification

Diagrams and lists showing part numbers for major turbocharger components.

Cartridge Group Part Numbers

Visual guide to part numbers for components within the turbocharger cartridge group.

ABB TPS52-F31 Specifications

General IconGeneral
Output Voltage24 VDC
Protection ClassIP20
Cooling MethodConvection
MountingDIN rail
Operating Temperature+70°C

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