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ABB Terra HP Generation 4 CE Ionity - User Manual

ABB Terra HP Generation 4 CE Ionity
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Installation manual
Terra HP Generation 4 CE Ionity
©
Copyright ABB. All rights reserved

Table of Contents

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Summary

About this document

Function of this document

Explains the applicability of the EVSE document.

Target group

Identifies intended users for the installation manual.

Revision history

Lists document versions and their release dates.

Language

Specifies the original and translated language versions.

Illustrations

Clarifies the purpose and nature of illustrations used.

Units of measurement

States the measurement system used in the document.

Typographical conventions

Explains formatting and numbering used in procedures.

How to use this document

Provides guidance on reading and applying the manual.

General symbols and signal words

Explains symbols and signal words for warnings and information.

Special symbols for warnings and dangers

Details specific symbols for risks like voltage and heat.

Related documents

Lists other relevant documentation for the EVSE.

Manufacturer and contact data

Provides manufacturer details and contact information.

Abbreviations

Lists abbreviations used in the document with their definitions.

Terminology

Defines key terms used in the installation manual.

Orientation agreements

Defines orientation axes (X, Y, Z) for EVSE components.

Safety

Liability

Manufacturer's liability disclaimer and conditions.

General safety instructions

General safety rules and compliance requirements.

Required qualifications for the installation person

Specifies necessary skills and qualifications for installers.

Personal protective equipment

Lists required PPE for safe handling and installation.

Safety instructions during transport

Outlines safety measures for transporting the EVSE.

Safety instructions during installation

Provides safety guidelines for the installation process.

Safety instructions for earthing

Details procedures for proper earthing connection.

Signs on the EVSE

Explains warning and information signs found on the EVSE.

Discard the EVSE or parts of the EVSE

Provides guidance on safe and compliant disposal of the EVSE.

Cyber security

Discusses security measures for connected EVSE systems.

Description

Intended use

Defines the purpose and operational scope of the EVSE.

Type plate

Explains the information presented on the EVSE's identification plate.

General description of the EVSE

Overview of the EVSE's main components and arrangement.

Working principle

Illustrates the functional flow and interconnections of the EVSE.

Overview and functions

Details the functions and components of the EVSE.

Power cabinet, outside

Details the external features and components of the power cabinet.

Power cabinet, inside

Describes the internal components and layout of the power cabinet.

AC plate

Details the AC connection terminals and layout within the power cabinet.

DC plate

Details the DC connection terminals and layout within the power cabinet.

Cable glands in the power cabinet

Shows the location and purpose of cable entry points in the power cabinet.

Charge post, outside

Illustrates the external features of the charge post.

Charge post, inside

Details the internal components and layout of the charge post.

Overview of the cable glands of the charge post

Identifies and explains the cable glands on the charge post.

Electric Vehicle Site Solution Control 202 (EVSS)

Explains the function of the EVSS for site load management.

Tilt Sensor Supply

Describes the tilt sensor supply for safety and emergency functions.

EV charge cable, CCS 2

Describes the standard CCS 2 EV charging cable.

Parking sensor

Explains the function of the parking sensor for object detection.

Authorization to charge

Outlines methods for authorizing EV charging sessions.

Payment terminal

Explains the user interface for payment processing.

Fiscal metering system

Details the optional MID compliant DC energy meter for billing.

Pre-installation

Pre-installation procedure (site planning)

Outlines the initial steps for site preparation and planning.

Prepare the site

Details site preparation requirements for EVSE installation.

Prepare the foundation

Provides general guidelines for foundation preparation.

Prepare a prefab concrete foundation for the power cabinet

Details preparation for a prefabricated concrete foundation.

Prepare a metal foundation for the power cabinet

Outlines steps for preparing a metal foundation for the power cabinet.

Prepare a prefab concrete foundation for the charge post

Guides on preparing a prefabricated concrete foundation for the charge post.

Prepare a metal foundation for the charge post

Details preparation for a metal foundation for the charge post.

Prepare a custom foundation for the charge post

Explains how to prepare a custom foundation for the charge post.

Install the grommet plate for the concrete foundation of the power cabinet

Instructions for installing a grommet plate on a concrete foundation.

Inspection and transport

Transport the EVSE to the site

Details responsibilities for transporting the EVSE to the installation site.

Inspect the EVSE on delivery

Steps for checking the EVSE upon arrival.

Do a check on the transport sensors

How to verify transport sensors for shocks and tilt.

Unpack the EVSE

Guidance on removing packaging materials from the EVSE.

Remove the cabinet from the pallet

Instructions for safely removing the power cabinet from its pallet.

Transport the EVSE on the site

General guidelines for moving the EVSE within the site.

Tilt the charge post to the vertical position

Procedure for orienting the charge post vertically for installation.

Move the cabinet with a forklift truck

How to move the power cabinet using a forklift.

Hoist the cabinet

Instructions for lifting the power cabinet using hoisting equipment.

Installation

General installation procedure

Overview of the overall installation process and requirements.

Mechanical installation of the power cabinet

Steps for mechanically installing the power cabinet.

Install the power cabinet - general procedure

General steps for mechanically installing the power cabinet.

Install the cabinet on the foundation

Steps to secure the cabinet onto its prepared foundation.

Install the cover plates of the metal foundation

Procedure for installing cover plates for metal foundations.

Mechanical installation of the charge post

Steps for mechanically installing the charge post.

Install the charge post - general procedure

General steps for mechanically installing the charge post.

Remove the cable gland plates

Instructions for removing cable gland plates from the charge post.

Install the charge post on the foundation

Steps to mount the charge post onto its foundation.

Install the cable gland plates

Procedure for installing cable gland plates on the charge post.

Electrical installation of the power cabinet

General procedure

Overview of the electrical installation steps for the power cabinet.

Connect the PE cable

Detailed steps for connecting the protective earth (PE) cable.

Connect the AC power cables in the power cabinet

Instructions for connecting AC power cables to the power cabinet.

Connect the DC power cable in the power cabinet

Steps for connecting DC power cables within the power cabinet.

Connect the AC auxiliary cable in the power cabinet

Guidance on connecting the AC auxiliary power cable.

Connect the interlock and DC guard cables to the power cabinet

How to connect interlock and DC guard cables to the power cabinet.

Connect the Ethernet cable to the power cabinet

Instructions for connecting the Ethernet cable to the power cabinet.

Electrical installation of the charge post

General procedure

Overview of electrical installation steps for the charge post.

Connect the PE cable

Detailed steps for connecting the protective earth (PE) cable to the charge post.

Connect the DC power input cables

Steps for connecting DC power input cables to the charge post.

Connect the AC auxiliary power cable

Guidance on connecting the AC auxiliary power cable to the charge post.

Connect the interlock and DC guard cable

How to connect interlock and DC guard cables to the charge post.

Connect the Ethernet cable to the power cabinet

Instructions for connecting the Ethernet cable to the power cabinet.

Pre-commissioning mode

Steps to set the charger to pre-commissioning mode.

Prepare for commissioning

Access to parts

Open the door of the power cabinet

Steps to open the power cabinet door safely.

Remove the plinth covers of the power cabinet

Instructions for removing the plinth covers from the power cabinet.

Open the DC door

Steps to open the DC door on the power cabinet.

Remove the AC cover

Procedure for removing the AC cover from the power cabinet.

Close the door of the power cabinet

Instructions for securely closing and locking the power cabinet door.

Open the door of the charge post

Steps to open the charge post door safely.

Remove the plinth covers of the charge post

Instructions for removing plinth covers from the charge post.

Remove the protection plate of the charge post

Procedure for removing the protection plate from the charge post.

Install the AC cover

Steps for installing the AC cover onto the power cabinet.

Close the DC door

Instructions for securely closing and locking the DC door.

Close the door of the charge post

Steps for securely closing and locking the charge post door.

Generic procedures

Install a cable lug on a wire

Step-by-step guide to installing a cable lug on electrical wire.

Install a ferrule on a wire

Procedure for installing a ferrule onto electrical wire.

Install insulating heatshrink tubing on a wire

How to apply insulating heatshrink tubing to wires.

Connect a wire that has a cable lug

Steps to connect a wire with an installed cable lug to a terminal.

Connect a wire that has a ferrule

Procedure for connecting a wire with a ferrule to a terminal.

Technical data

EVSE type

Explains the coding system for EVSE model identification.

Parts included in the delivery

Lists components included in the EVSE delivery package.

Required tools for installation

Lists all tools necessary for installing the EVSE.

Required parts for installation

Lists all parts required for the EVSE installation.

General specifications

Provides general specifications like compliance and ingress protection.

Electrical installation specifications

Specifies general electrical installation requirements.

General requirements

Specifies general electrical installation requirements.

Requirements for precomissioning

Lists requirements before the EVSE can be commissioned.

Requirements for charge post auxiliary

Details specific requirements for the charge post auxiliary.

DC output specifications

Provides technical specifications for the DC output.

Current peaks during the start of a charge session (DC output)

Details current peak characteristics during DC charging start.

Logic interfaces specifications

Specifies technical details for logic interfaces.

Mass and center of gravity

Provides information on mass and center of gravity.

Mass

Provides the mass of the power cabinet and charge post.

Center of gravity, power cabinet

Details the center of gravity for the power cabinet.

Center of gravity, charge post

Details the center of gravity for the charge post.

Ambient conditions

Specifies operating and storage ambient conditions.

Noise level

Provides noise level specifications for the EVSE components.

Torque specifications

Lists torque values for various fasteners and connections.

Dimensions

Provides dimensional data for EVSE components.

Power cabinet

Provides dimensional data for the power cabinet.

Charge post

Provides dimensional data for the charge post.

Height of user operable elements

Details the height of user interface elements on the charge post.

Space requirements

Specifies space requirements for EVSE placement.

Power cabinet

Specifies space requirements for power cabinet configurations.

Charge post

Specifies space requirements for charge post placement.

Charge post: exceptions for bollards and other minor fixed obstacles

Guidelines for obstacles around the charge post for maintenance.

Distance requirements between power cabinet and charge post

Specifies minimum distances between cabinets and posts.

Foundation specifications

Provides specifications for various foundation types.

Power cabinet (prefab concrete)

Details specifications for prefabricated concrete foundations for cabinets.

Power cabinet (metal frame)

Specifies requirements for metal frame foundations for power cabinets.

Gland plates for the metal foundation of the power cabinet

Details gland plates for metal foundations of power cabinets.

Charge post (metal frame)

Specifies requirements for metal frame foundations for charge posts.

Charge post (prefab concrete)

Details specifications for prefabricated concrete foundations for charge posts.

Gland plates for the metal foundation of the charge post

Details gland plates for metal foundations of charge posts.

Charge post (custom)

Specifies requirements for custom foundations for charge posts.

Overview of the cable conduits

Provides an overview of cable conduit routing and connections.

Cable specifications

Details specifications for various cables used in the EVSE.

AC input cable for the power cabinet

Details specifications for the AC input cable to the power cabinet.

DC power installation cables

Specifies technical details for DC power cables.

PE cable

Details specifications for the PE (protective earth) cable.

AC auxiliary power cables

Details specifications for AC auxiliary power cables.

Interlock and DC guard cables

Specifies technical details for interlock and DC guard cables.

Ethernet cable between the power cabinet and the charge post

Details specifications for the Ethernet cable.

Electrical connection diagram

Provides a visual representation of the EVSE's electrical connections.

Expected wye input

Shows expected wye input configurations for Canada and USA.

ABB Terra HP Generation 4 CE Ionity Specifications

General IconGeneral
Output Currentup to 500 A
Input Frequency50/60 Hz
Number of Outlets2
Enclosure RatingIP54
Operating Temperature-30°C to +50°C
Cooling SystemLiquid Cooling
User InterfaceTouchscreen
Efficiency> 95%
Protection ClassClass I
CommunicationOCPP 1.6
Charging StandardsCCS
Input Voltage400 V
ConnectivityEthernet
Weight800 kg
TypeHigh Power DC Charger

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