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ABB TPL73-A30 - User Manual

ABB TPL73-A30
149 pages
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Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPL73-A30 HT843415
n
Mmax
368 t
Mmax
650
n
Bmax
351 t
Bmax
620
1/s °C
03070 35 50 50
Year 2017
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2481 English
TPL73-A30
Original Operation Manual

Table of Contents

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Summary

Preliminary Remarks

Purpose of this manual

Defines the objective and scope of the operation manual.

Intended use of the turbocharger

Specifies the approved applications and operational context for the turbocharger.

Safety

Safe operation and maintenance

Outlines essential practices for safe operation, work area, and maintenance procedures.

Hazards during operation and maintenance

Details potential hazards like mechanical, noise, thermal, and chemical risks.

Start-up

Oil supply

Details requirements for the lubricating oil system, pressure, and filtration.

Inspection work

Describes visual and monitoring tasks required before and during commissioning.

Operation

Servicing work

Covers regular visual checks, monitoring, and functional checks for maintenance.

Replacement intervals for turbocharger components

Specifies recommended intervals for replacing critical turbocharger components based on usage.

Maintenance

Cleaning the filter silencer

Provides step-by-step instructions for removing, cleaning, and fitting the filter silencer.

Cleaning the compressor during operation

Describes wet cleaning procedures for the compressor stage while the engine is running.

Cleaning components mechanically

Details methods for mechanically cleaning compressor wheels, turbine parts, and cartridge groups.

Troubleshooting

Surging of the turbocharger

Addresses causes and solutions for turbocharger surging, including prolonged issues.

Malfunctions during operation

Covers issues like low oil pressure, speed reduction/increase, and high exhaust gas temperature.

Removal and installation

Removing the turbocharger

Step-by-step instructions for safely disconnecting and removing the turbocharger from the engine.

Installing the turbocharger

Step-by-step instructions for mounting and connecting the turbocharger to the engine.

Disassembly and assembly

Removing cartridge group

Provides instructions for safely removing the turbocharger's cartridge group.

Table of tightening torques

Lists specified tightening torques for various screws and nuts during assembly.

Taking out of operation at short notice

Locking the rotor

Explains the procedure for locking the turbocharger rotor during maintenance or repair.

Mothballing the turbocharger

Taking the engine out of operation for up to 12 months

Provides measures for mothballing the turbocharger when the engine is stored for up to 12 months.

Disposing of turbocharger components

Disposing of turbocharger components

Guides on the environmentally compatible disposal of turbocharger components and materials.

Spare parts

Ordering spare parts

Lists the information required for ordering spare parts and provides part sets.

View of turbocharger with part numbers

Shows an exploded view of the turbocharger with part numbers for identification.

Summary

Preliminary Remarks

Purpose of this manual

Defines the objective and scope of the operation manual.

Intended use of the turbocharger

Specifies the approved applications and operational context for the turbocharger.

Safety

Safe operation and maintenance

Outlines essential practices for safe operation, work area, and maintenance procedures.

Hazards during operation and maintenance

Details potential hazards like mechanical, noise, thermal, and chemical risks.

Start-up

Oil supply

Details requirements for the lubricating oil system, pressure, and filtration.

Inspection work

Describes visual and monitoring tasks required before and during commissioning.

Operation

Servicing work

Covers regular visual checks, monitoring, and functional checks for maintenance.

Replacement intervals for turbocharger components

Specifies recommended intervals for replacing critical turbocharger components based on usage.

Maintenance

Cleaning the filter silencer

Provides step-by-step instructions for removing, cleaning, and fitting the filter silencer.

Cleaning the compressor during operation

Describes wet cleaning procedures for the compressor stage while the engine is running.

Cleaning components mechanically

Details methods for mechanically cleaning compressor wheels, turbine parts, and cartridge groups.

Troubleshooting

Surging of the turbocharger

Addresses causes and solutions for turbocharger surging, including prolonged issues.

Malfunctions during operation

Covers issues like low oil pressure, speed reduction/increase, and high exhaust gas temperature.

Removal and installation

Removing the turbocharger

Step-by-step instructions for safely disconnecting and removing the turbocharger from the engine.

Installing the turbocharger

Step-by-step instructions for mounting and connecting the turbocharger to the engine.

Disassembly and assembly

Removing cartridge group

Provides instructions for safely removing the turbocharger's cartridge group.

Table of tightening torques

Lists specified tightening torques for various screws and nuts during assembly.

Taking out of operation at short notice

Locking the rotor

Explains the procedure for locking the turbocharger rotor during maintenance or repair.

Mothballing the turbocharger

Taking the engine out of operation for up to 12 months

Provides measures for mothballing the turbocharger when the engine is stored for up to 12 months.

Disposing of turbocharger components

Disposing of turbocharger components

Guides on the environmentally compatible disposal of turbocharger components and materials.

Spare parts

Ordering spare parts

Lists the information required for ordering spare parts and provides part sets.

View of turbocharger with part numbers

Shows an exploded view of the turbocharger with part numbers for identification.

ABB TPL73-A30 Specifications

General IconGeneral
BrandABB
ModelTPL73-A30
CategoryBattery Charger
LanguageEnglish

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