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ABB TPL73-A32 - User Manual

ABB TPL73-A32
139 pages
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Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPL73-A32 HT843622
n
Mmax
366 t
Mmax
650
n
Bmax
344 t
Bmax
620
1/s °C
0 35 50 50
Year 2017
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2481 English
TPL73-A32
Original Operation Manual

Table of Contents

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Do you have a question about the ABB TPL73-A32 and is the answer not in the manual?

Summary

Preliminary Remarks

Purpose of this Manual

Explains the purpose of the Operation Manual for the turbocharger.

Layout and Function

Details the components and operational principles of the turbocharger.

Intended Use of the Turbocharger

Defines the specific applications and limitations for the turbocharger.

Storage of New Turbochargers and Spare Parts

Provides guidelines for storing turbochargers and spare parts.

Essential Information

Covers organizational measures and general notes for safe operation.

Symbols and Definitions

Explains symbols, notes, and abbreviations used in the manual.

Turbocharger Rating Plate

Details the information found on the turbocharger's rating plate.

Contact Information

Provides contact details for ABB Turbo Systems service stations.

Safety

Introduction

Highlights residual risks and responsibilities for safe turbocharger operation.

CE Conformity

States compliance with relevant EU directives for machinery.

Definition of Mandatory Signs

Explains the meaning and use of mandatory safety signs.

Definition of Safety Instructions

Defines terms like WARNING and CAUTION used for safety instructions.

Warning Plates on the Turbocharger

Describes warning plates attached to the turbocharger for safety.

Safe Operation and Maintenance

Provides guidelines for safe work practices and environment.

Hazards During Operation and Maintenance

Details risks associated with mechanical, noise, and thermal hazards.

Periodic Checking of the Pressure Vessel

Outlines requirements for periodic checks of pressure vessels.

Lifting Loads

Specifies safety precautions for lifting and handling loads.

Start-up

Oil Supply

Covers requirements for proper lubricating oil supply and filtration.

Inspection Work

Details inspection procedures before, during, and after commissioning.

Commissioning After Taking Out of Operation

Provides steps for recommissioning the turbocharger after downtime.

Operation

Noise Emissions

Discusses noise levels and required measures for noise reduction.

Servicing Work

Outlines routine servicing tasks and inspection intervals.

Replacement Intervals for Turbocharger Components

Lists recommended replacement intervals for various turbocharger parts.

Speed Measurement

Explains the turbocharger speed measurement system and its components.

Underpressure Measurement on Filter Silencer

Describes how to measure underpressure at the filter silencer.

Stopping the Engine

Provides instructions on the correct procedure for stopping the engine.

Maintenance

Foreword to Maintenance

Introduces maintenance objectives and safety precautions.

Cleaning the Filter Silencer

Details the procedure for removing, cleaning, and fitting the filter silencer.

Cleaning the Compressor During Operation

Explains the wet cleaning process for the compressor during operation.

Cleaning Turbine Blades and Nozzle Ring in Operation

Describes wet cleaning procedures for turbine components during operation.

Cleaning Components Mechanically

Covers methods for mechanical cleaning of turbocharger components.

Troubleshooting

Malfunctions When Starting

Lists possible causes and eliminations for starting malfunctions.

Surging of the Turbocharger

Explains causes and solutions for turbocharger surging.

Malfunctions During Operation

Details common operational issues like oil pressure, speed, and temperature.

Malfunctions When Stopping

Addresses noises and run-down time issues during engine shutdown.

Speed Measurement System

Troubleshoots issues related to the turbocharger speed measurement.

Removal and Installation

Turbocharger Weights

Provides weight specifications for different turbocharger models.

Removing the Turbocharger

Details the step-by-step procedure for removing the turbocharger.

Installing the Turbocharger

Provides the step-by-step procedure for installing the turbocharger.

Disassembly and Assembly

Introduction

Introduces disassembly/assembly procedures and safety precautions.

Module Weights

Lists the weights of individual turbocharger components and assemblies.

Removing and Fitting Filter Silencer or Air Suction Branch

Guides for removing and fitting the filter silencer or air suction branch.

Axial Clearance

Explains how to measure and check axial clearance and tolerances.

Removing Cartridge Group

Details the procedure for removing the turbocharger cartridge group.

Dismantling and Installing the Turbine Diffuser and Nozzle Ring

Provides instructions for dismantling and installing turbine diffuser and nozzle ring.

Installing Cartridge Group

Details the procedure for installing the turbocharger cartridge group.

Dismantling and Fitting Nozzle Ring at Turbine End

Guides for dismantling and fitting the nozzle ring at the turbine end.

Table of Tightening Torques

Lists specified tightening torques for various components and fasteners.

Taking Out of Operation at Short Notice

Possibilities for Emergency Repair

Outlines options for emergency repairs to the turbocharger.

Locking the Rotor

Explains the procedure and precautions for locking the turbocharger rotor.

Fit Cover Plate

Provides dimensions and instructions for fitting a cover plate.

Blocking the Inlets and Outlets

Details methods for blocking turbocharger inlets and outlets.

Bypass the Turbocharger

Explains how to bypass the turbocharger, applicable for single turbo engines.

Mothballing the Turbocharger

Taking the Engine Out of Operation for Up to 12 Months

Provides mothballing measures for engines taken out of operation for up to 12 months.

Taking the Engine Out of Operation for More Than 12 Months

Details mothballing procedures for engines out of operation for over 12 months.

Disposing of Turbocharger Components

Spare Parts

Ordering Spare Parts

Specifies data required for ordering spare parts and contact points.

View of Turbocharger with Part Numbers

Illustrates turbocharger components with their corresponding part numbers.

View of Turbine Cleaning System with Part Numbers (Optional)

Shows parts for the optional turbine cleaning system with part numbers.

Summary

Preliminary Remarks

Purpose of this Manual

Explains the purpose of the Operation Manual for the turbocharger.

Layout and Function

Details the components and operational principles of the turbocharger.

Intended Use of the Turbocharger

Defines the specific applications and limitations for the turbocharger.

Storage of New Turbochargers and Spare Parts

Provides guidelines for storing turbochargers and spare parts.

Essential Information

Covers organizational measures and general notes for safe operation.

Symbols and Definitions

Explains symbols, notes, and abbreviations used in the manual.

Turbocharger Rating Plate

Details the information found on the turbocharger's rating plate.

Contact Information

Provides contact details for ABB Turbo Systems service stations.

Safety

Introduction

Highlights residual risks and responsibilities for safe turbocharger operation.

CE Conformity

States compliance with relevant EU directives for machinery.

Definition of Mandatory Signs

Explains the meaning and use of mandatory safety signs.

Definition of Safety Instructions

Defines terms like WARNING and CAUTION used for safety instructions.

Warning Plates on the Turbocharger

Describes warning plates attached to the turbocharger for safety.

Safe Operation and Maintenance

Provides guidelines for safe work practices and environment.

Hazards During Operation and Maintenance

Details risks associated with mechanical, noise, and thermal hazards.

Periodic Checking of the Pressure Vessel

Outlines requirements for periodic checks of pressure vessels.

Lifting Loads

Specifies safety precautions for lifting and handling loads.

Start-up

Oil Supply

Covers requirements for proper lubricating oil supply and filtration.

Inspection Work

Details inspection procedures before, during, and after commissioning.

Commissioning After Taking Out of Operation

Provides steps for recommissioning the turbocharger after downtime.

Operation

Noise Emissions

Discusses noise levels and required measures for noise reduction.

Servicing Work

Outlines routine servicing tasks and inspection intervals.

Replacement Intervals for Turbocharger Components

Lists recommended replacement intervals for various turbocharger parts.

Speed Measurement

Explains the turbocharger speed measurement system and its components.

Underpressure Measurement on Filter Silencer

Describes how to measure underpressure at the filter silencer.

Stopping the Engine

Provides instructions on the correct procedure for stopping the engine.

Maintenance

Foreword to Maintenance

Introduces maintenance objectives and safety precautions.

Cleaning the Filter Silencer

Details the procedure for removing, cleaning, and fitting the filter silencer.

Cleaning the Compressor During Operation

Explains the wet cleaning process for the compressor during operation.

Cleaning Turbine Blades and Nozzle Ring in Operation

Describes wet cleaning procedures for turbine components during operation.

Cleaning Components Mechanically

Covers methods for mechanical cleaning of turbocharger components.

Troubleshooting

Malfunctions When Starting

Lists possible causes and eliminations for starting malfunctions.

Surging of the Turbocharger

Explains causes and solutions for turbocharger surging.

Malfunctions During Operation

Details common operational issues like oil pressure, speed, and temperature.

Malfunctions When Stopping

Addresses noises and run-down time issues during engine shutdown.

Speed Measurement System

Troubleshoots issues related to the turbocharger speed measurement.

Removal and Installation

Turbocharger Weights

Provides weight specifications for different turbocharger models.

Removing the Turbocharger

Details the step-by-step procedure for removing the turbocharger.

Installing the Turbocharger

Provides the step-by-step procedure for installing the turbocharger.

Disassembly and Assembly

Introduction

Introduces disassembly/assembly procedures and safety precautions.

Module Weights

Lists the weights of individual turbocharger components and assemblies.

Removing and Fitting Filter Silencer or Air Suction Branch

Guides for removing and fitting the filter silencer or air suction branch.

Axial Clearance

Explains how to measure and check axial clearance and tolerances.

Removing Cartridge Group

Details the procedure for removing the turbocharger cartridge group.

Dismantling and Installing the Turbine Diffuser and Nozzle Ring

Provides instructions for dismantling and installing turbine diffuser and nozzle ring.

Installing Cartridge Group

Details the procedure for installing the turbocharger cartridge group.

Dismantling and Fitting Nozzle Ring at Turbine End

Guides for dismantling and fitting the nozzle ring at the turbine end.

Table of Tightening Torques

Lists specified tightening torques for various components and fasteners.

Taking Out of Operation at Short Notice

Possibilities for Emergency Repair

Outlines options for emergency repairs to the turbocharger.

Locking the Rotor

Explains the procedure and precautions for locking the turbocharger rotor.

Fit Cover Plate

Provides dimensions and instructions for fitting a cover plate.

Blocking the Inlets and Outlets

Details methods for blocking turbocharger inlets and outlets.

Bypass the Turbocharger

Explains how to bypass the turbocharger, applicable for single turbo engines.

Mothballing the Turbocharger

Taking the Engine Out of Operation for Up to 12 Months

Provides mothballing measures for engines taken out of operation for up to 12 months.

Taking the Engine Out of Operation for More Than 12 Months

Details mothballing procedures for engines out of operation for over 12 months.

Disposing of Turbocharger Components

Spare Parts

Ordering Spare Parts

Specifies data required for ordering spare parts and contact points.

View of Turbocharger with Part Numbers

Illustrates turbocharger components with their corresponding part numbers.

View of Turbine Cleaning System with Part Numbers (Optional)

Shows parts for the optional turbine cleaning system with part numbers.

ABB TPL73-A32 Specifications

General IconGeneral
BrandABB
ModelTPL73-A32
CategoryBattery Charger
LanguageEnglish

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