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ABB TPL67-C36 - User Manual

ABB TPL67-C36
128 pages
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Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPL67-C36 HT564846
n
Mmax
475 t
Mmax
650
n
Bmax
475 t
Bmax
620
1/s °C
01330 35 50 50
Year 2016
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2488 English
TPL67-C36
Original Operation Manual

Table of Contents

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ABB TPL67-C36 Specifications

General IconGeneral
BrandABB
ModelTPL67-C36
CategoryBattery Charger
LanguageEnglish

Summary

Preliminary remarks

Purpose of this manual

Explains the manual's objectives and scope for users.

Layout and function

Details the turbocharger's mechanical structure and operational flow.

Intended use of the turbocharger

Defines the turbocharger's application and operational limits.

Storage of new turbochargers and spare parts

Provides guidance on proper storage to maintain integrity.

Essential information

Covers crucial safety and operational guidelines.

Symbols and definitions

Clarifies technical terms and symbols used throughout the document.

Turbocharger rating plate

Describes the data and meaning of the turbocharger's identification plate.

Contact information

Lists contact details for ABB Turbo Systems support.

Safety

Introduction

General overview of safety precautions for turbocharger operation.

CE conformity

Confirms the product's compliance with relevant European directives.

Definition of mandatory signs

Explains required safety signs and personal protective equipment (PPE).

Definition of Safety instructions

Clarifies the meaning of warning and caution symbols and terms.

Warning plates on the turbocharger

Describes specific safety labels attached to the unit.

Safe operation and maintenance

Outlines procedures for safe handling, operation, and upkeep.

Hazards during operation and maintenance

Identifies potential risks and dangers associated with the turbocharger.

Periodic checking of the pressure vessel

Details safety checks for pressure vessel components.

Lifting loads

Covers safe practices for lifting and handling turbocharger parts.

Commissioning

Oil supply

Explains the requirements and specifications for the turbocharger's lubrication system.

Inspection work

Describes pre-operation checks, monitoring, and measurement procedures.

Commissioning after taking out of operation

Details the steps for restarting the turbocharger after a shutdown period.

Operation

Noise emissions

Discusses noise levels produced by the turbocharger and mitigation.

Servicing work

Outlines routine maintenance tasks and visual checks.

Replacement intervals for turbocharger components

Specifies recommended service life and replacement schedules.

Speed measurement

Explains the system and procedures for monitoring turbocharger speed.

Stopping the engine

Provides instructions for safely shutting down the engine and turbocharger.

Maintenance

Foreword to Maintenance

Introduces the maintenance chapter and its importance for performance.

Cleaning the filter silencer

Details procedures for cleaning the air intake filter silencer.

Cleaning the compressor during operation

Explains methods for cleaning the compressor while the unit is running.

Cleaning turbine blades and nozzle ring in operation

Describes cleaning procedures for turbine components during operation.

Troubleshooting

Malfunctions when starting

Addresses issues that occur during the engine's start-up phase.

Surging of the turbocharger

Explains the phenomenon of turbocharger surging and its potential causes.

Malfunctions during operation

Covers various problems and their solutions during normal running.

Malfunctions when stopping

Details issues related to the engine and turbocharger shutdown procedures.

Speed measurement system

Discusses troubleshooting for the turbocharger speed monitoring system.

Removal and installation

Turbocharger weights

Provides weight specifications for safe lifting and handling during installation/removal.

Remove the turbocharger

Guides the process of detaching the turbocharger from the engine.

Installing the turbocharger

Details the procedure for mounting the turbocharger onto the engine.

Disassembly and assembly

Introduction

Sets the stage for detailed component breakdown and reassembly procedures.

Module weights

Lists the weights of individual turbocharger parts for handling.

Removing and fitting filter silencer or air suction branch

Covers removal and installation of air intake components.

Axial clearance

Explains how to measure and check the axial bearing clearance.

Removing cartridge group

Guides the disassembly of the main turbocharger cartridge assembly.

Dismantling and installing the turbine diffuser and nozzle ring

Details procedures for these specific turbine-end components.

Installing cartridge group

Covers the reassembly of the turbocharger cartridge.

Dismantling and fitting nozzle ring at turbine end

Specific steps for removing and installing the nozzle ring.

Table of tightening torques

Provides torque specifications for critical assembly fasteners.

Taking out of operation at short notice

Possibilities for emergency repair

Outlines steps for immediate fixes after damage or failure.

Locking the rotor

Describes how to secure the rotor to prevent movement during maintenance.

Fit cover plate

Instructions for installing a protective cover plate on openings.

Blocking the inlets and outlets

Procedures to seal off turbocharger openings for protection.

Bypass the turbocharger

Explains how to reroute flow around the turbocharger for specific operations.

Mothballing turbocharger

Taking out of operation for up to 12 months

Procedures for short-term storage and protection of the turbocharger.

Taking out of operation for more than 12 months

Procedures for long-term storage and protection.

Disposing of turbocharger components

Spare parts

Ordering spare parts

Information on identifying and ordering replacement parts from ABB.

View of turbocharger with part numbers

Illustrated breakdown of the turbocharger with part numbers.

View of turbine cleaning system with part numbers (optional)

Parts list for optional turbine cleaning systems.

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