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TPL67-C36
ABB TPL67-C36 User Manual
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Operation Manual /
TPL67
-
C..
-
TPL71
-
C..
Maintenance
5
Cleaning the compressor during
operation
5.3
Page 60
© Copyright 2
016 ABB.
All right
s reserved.
April 2016
HZTL2488_EN
Revision C
NOTICE
If the cleaning operation
is not satisfactory, it may be
repeated up to
two times.
If the cleaning results are still not satisfac
tory after three attempts and
the engine values are also unsatis
factory, we recommend that you have
the turbocharger inspected and cleaned by an of
ficial ABB Turbocharg-
ing Service Station.
Cleaning parameters per turbocharger compressor
Prod
uct
Engin
e load
Cont
ents of wa
ter ves
sel
[dm
3
]
TPL67
-
C + 71
-C
50 … 85%
0.4 or 1
61
63
Table of Contents
Default Chapter
3
Table of Contents
3
1 Preliminary Remarks
7
Purpose of this Manual
7
Layout and Function
8
Intended Use of the Turbocharger
10
Storage of New Turbochargers and Spare Parts
11
Essential Information
13
Symbols and Definitions
16
Turbocharger Rating Plate
17
Contact Information
19
2 Safety
21
Introduction
21
CE Conformity
21
Definition of Mandatory Signs
22
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Periodic Checking of the Pressure Vessel
32
Lifting Loads
33
3 Commissioning
35
Oil Supply
35
Inspection Work
38
Commissioning after Taking out of Operation
40
4 Operation
41
Noise Emissions
41
Servicing Work
43
Replacement Intervals for Turbocharger Components
46
Speed Measurement
48
Stopping the Engine
52
5 Maintenance
53
Foreword to Maintenance
53
Cleaning the Filter Silencer
54
Cleaning the Compressor During Operation
58
Cleaning Parameters Per Turbocharger Compressor
62
Cleaning Turbine Blades and Nozzle Ring in Operation
63
Tpl67-Ctpl71-C
68
6 Troubleshooting
69
Malfunctions When Starting
69
Surging of the Turbocharger
70
Malfunctions During Operation
71
Malfunctions When Stopping
74
Speed Measurement System
75
7 Removal and Installation
77
Turbocharger Weights
77
Remove the Turbocharger
78
Installing the Turbocharger
80
8 Disassembly and Assembly
81
Introduction
81
Module Weights
83
Removing and Fitting Filter Silencer or Air Suction Branch
85
Axial Clearance
87
Removing Cartridge Group
88
Dismantling and Installing the Turbine Diffuser and Nozzle Ring
92
Installing Cartridge Group
95
Dismantling and Fitting Nozzle Ring at Turbine End
100
Table of Tightening Torques
104
9 Taking out of Operation at Short Notice
107
Possibilities for Emergency Repair
107
Locking the Rotor
108
Fit Cover Plate
111
Blocking the Inlets and Outlets
115
Bypass the Turbocharger
115
10 Mothballing Turbocharger
117
Taking out of Operation for up to 12 Months
117
Taking out of Operation for more than 12 Months
118
11 Disposing of Turbocharger Components
119
12 Spare Parts
121
Ordering Spare Parts
121
View of Turbocharger with Part Numbers
124
View of Turbine Cleaning System with Part Numbers (Optional)
126
4
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ABB TPL67-C36 Specifications
General
Brand
ABB
Model
TPL67-C36
Category
Battery Charger
Language
English
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