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ABB Unitrol 1000-PM40 - User Manual

ABB Unitrol 1000-PM40
19 pages
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We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Copyright 2002 ABB. All rights reserved.
Prep.
Peter Moor 04-12-13
User’s Manual
No. of p.
Appr.
Sami Karttunen 04-12-13
Power Module 40 A 19
Resp.
dept.
ATPE
Document number Lang. Rev. ind. Page
ABB Switzerland Ltd
3BHS200200 E80
en A 1
UNITROL
1000-PM40
Power Module 40 A
User’s Manual
Power Module
Compact power module for the regulation of
synchronous machines up to 40 A exciter current.
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ABB Unitrol 1000-PM40 Specifications

General IconGeneral
BrandABB
ModelUnitrol 1000-PM40
CategoryControl Unit
LanguageEnglish

Summary

SAFETY INSTRUCTIONS

General Safety Guidelines

Instructions for installation, commissioning, operation, and maintenance of the excitation system.

Safety Symbols and Warnings

Explanation of safety symbols (DANGER, WARNING, CAUTION, NOTICE, IMPORTANT) and their implications.

DEVICE DESCRIPTION

Introduction

Introduces the UNITROL 1000-PM40 power module, its technology, and physical structure.

Area of application

Specifies the module's use for excitation of indirectly excited synchronous machines with UNITROL 1000-15.

Hardware

Structure and Components

Describes the physical assembly including heat sink, sidewalls, cover, and terminals.

Installation and Mounting

Details site requirements (dry, dust-free) and mounting methods (wall/rack, cooling clearance).

Cover Removal Procedure

Provides step-by-step instructions for safely removing the unit's cover.

Interface to the Power Module

System Interface Overview

Illustrates the physical and electrical connection between UNITROL 1000-15 AVR and the Power Module.

Connection Diagram

Shows electrical connections for digital/analog I/O, power supply, and control signals.

Functional Description

Power Module Operation

Details the power module's components: rectifier, soft start, IGBT, and over-voltage protection.

Control and Communication

Explains control and monitoring via CAN Bus communication between UNITROL 1000-15 and the module.

Alarm Output and LED Indicators

Notes the potential-free relay contact for alarms and refers to LED display section.

Device connections

Power and Excitation Terminals

Details connections for auxiliary supply (L1, L2, L3) and excitation current output (+le, -le).

Signal and Communication Terminals

Describes connections for alarm relay contact (COM, NO, NC) and CAN Bus signals.

Grounding

Specifies the earth connection point for safety grounding.

Protective Functions, Alarms

CAN Communication Loss Protection

Internal shutdown for 100ms CAN communication interruption during excitation ON.

Temperature and Current Protection

Heat sink temperature alarms/shutdowns and excitation current overcurrent alarms.

ICL Fault Handling

Shutdown triggered by inrush current limiter (ICL) if unit cannot restart.

Display LEDs

LED Status Interpretation

Explanation of Power ON, Excitation ON, Overcurrent, Overtemperature, and Alarm LEDs.

Potential free Output Alarm

Alarm Relay Functionality

Relay indicates alarm when powered; off during normal operation or when unpowered.

Start up Sequence, LED Display

Startup LED Sequence

Illustrates the sequence of LED indications during the unit's startup process.

INSTALLATION AND DISPOSAL

Mechanical Installation Requirements

Details mounting: four screws, indoor, dry, dust-free, no gases/acid fumes.

Earthing and Wiring Guidelines

Specifies cable cross-sections for terminals and recommended wiring practices.

Disposal

Environmental Disposal Instructions

Recommends qualified personnel, metallic casing recycling, and hazardous element separation.

COMMISSIONING

Commissioning Safety Precautions

Warns of high voltages (up to 250 VAC) and requires shutdown/grounding before commissioning.

Settings and Startup Procedure

Directs to UNITROL 1000-15 manual for settings; no configuration on power module.

MAINTENANCE AND FAULTS

Maintenance Safety

Reiterates electric shock danger and requires shutdown/grounding for maintenance.

Routine Maintenance Checks

Recommends checking terminal tightness and cleaning cooling flanges.

Troubleshooting Guidance

Suggests checking LED displays (section 2.3.5) to diagnose faults.

Unit Repair

Advises sending defective units for repair, referring to manufacturer's details on page 2.

APPENDIX

General Technical Data

Provides specifications: designation, weight, dimensions, climatic, electrical data, and CE conformity.

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