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Operation Manual / 4 Product description / A100-L

Table of contents

Product description

1 Introduction............................................................................................................ 3

1.1 Essential information.................................................................................................... 3

1.2 Registered trademarks................................................................................................. 3

1.3 Related documents........................................................................................................ 3

1.4 Layout and function of the turbocharger ................................................................ 4

1.5 Warning plates on the turbocharger......................................................................... 6

1.6 Locations of the rating plates..................................................................................... 7

2 Removal and installation ...................................................................................... 8

2.1 Turbocharger weight ................................................................................................... 8

2.2 Removing the turbocharger........................................................................................ 8

2.3 Installing the turbocharger........................................................................................ 10

3 Commissioning .................................................................................................... 13

3.1 Oil supply ....................................................................................................................... 13

3.2 Inspection procedures................................................................................................ 13

3.3 Commissioning after taking out of operation....................................................... 15

4 Monitoring during operation.............................................................................. 16

4.1 Oil pressure, oil temperature..................................................................................... 16

4.2 Admissible air inlet temperature .............................................................................. 18

4.3 Turbocharger speed.................................................................................................... 18

4.4 Low pressure measurement at the filter silencer ................................................. 21

5 Operation and service ......................................................................................... 22

5.1 Noise emission ............................................................................................................. 22

5.2 Service work.................................................................................................................. 23

5.3 Expected replacement intervals ............................................................................... 27

5.4 Flexible turbocharger cut-out .................................................................................. 28

5.5 Stopping the engine................................................................................................... 29

6 Periodic maintenance.......................................................................................... 30

6.1 Foreword to maintenance......................................................................................... 30

6.2 Cleaning the filter silencer ......................................................................................... 31

6.3 Changing the filter strip on the filter silencer casing.......................................... 33

6.4 Cleaning the compressor during operation .......................................................... 35

6.5 Cleaning the turbine during operation................................................................... 39

6.6 Draining the gas outlet casing ................................................................................. 43

7 Troubleshooting................................................................................................... 44

7.1 Malfunctions when starting...................................................................................... 44

7.2 Malfunctions during operation ................................................................................ 45

ABB XAC18427 User Manual

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