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ABB Zenith ZTG Series - User Manual

ABB Zenith ZTG Series
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OPERATION, MAINTENANCE, AND INSTALLATION GUIDE
Zenith ZTG series
For ZTG(D) series automatic transfer
switches, 30-1200 A, 200-480 Vac

Table of Contents

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ABB Zenith ZTG Series Specifications

General IconGeneral
Poles2, 3, 4
Short-Circuit Withstand RatingUp to 200 kA
EnclosureNEMA 1, 3R, 4, 4X, 12
Amperage30-4000 A
VoltageUp to 600 VAC
OperationAutomatic
StandardsUL 1008, CSA C22.2 No. 178
Transfer TypeOpen or Closed

Summary

Receiving, Handling, and Storage

Receiving and Handling

Inspect the transfer switch for damage incurred during transit and file a claim if necessary.

Storage

Store the transfer switch in its original package in a clean, dry location with uniform temperature.

Safety Instructions

Hazard of Electric Shock, Explosion, or Arc Flash

Guidelines for safe electrical work practices and equipment handling to prevent hazards.

Introduction

Hazard Categories

Explanation of hazard symbols (Danger, Warning, Caution, Notice) used throughout the document.

Definitions

Glossary of terms and acronyms used in the manual for clarity.

Warranty

Details on the warranty period, terms, and conditions for ZTG series transfer switches.

Product Specification

Information on quality assurance, serial number details, and applicable standards.

Product Overview

General Overview

Description of the Zenith ZTG series automatic transfer switch and its components.

Operation Types

Comparison of delayed and open transition operation types and HMI differences.

HMI

Details on the Human Machine Interface (HMI) used for configuration and control.

Zenith ZTG Series Features

Comparison of features for ZTG(D) controls, including voltage, frequency, and time delay settings.

Typical Applications

Illustrates common scenarios for using automatic transfer switches between two power sources.

Sequence of Operations

Describes the automatic switching sequences for different priority scenarios.

Special Features Description

Explains features like automatic configuration, in-phase monitor, and powering supply scenarios.

General Operation

Position Indication

Illustrates contact movement and position indication for open and delayed transitions.

Operating and Locking

Explains selection of operation modes (Manual, Locking, AUTO) via slide switch.

Manual Handle Operation

Procedure for operating the switch using the manual handle.

Return to Automatic Mode, Operating by HMI

Steps to return the transfer switch to automatic mode using the HMI.

LED Functionality in HMI

Description of LED indicators on the HMI for status, alarms, and modes.

Keypad

Explanation of keypad functions for navigating the HMI and selecting parameters.

Navigating in Menu

Guidance on navigating the menu tree to access settings and parameters.

Navigating HMI Menu

Start Screens

Overview of the initial screens displayed on the HMI, including system status.

Using Main Menu and Setting Parameters

Procedure for accessing the main menu, entering passwords, and setting parameters.

Menus and Parameters

Details on available menus and parameters for operation and system settings.

Electronic Accessories

Using Ekip Connect -Software

Information on using Ekip Connect software for communication, testing, and configuration.

Using Ekip Bluetooth-Module

Details on connecting via Bluetooth using the Ekip Bluetooth module.

Using Ekip Programming -Module

Instructions for using the Ekip Programming module for software updates and parameter management.

Auxiliary Power Supply Module

Description and electrical characteristics of the OXEA1 auxiliary power supply module.

Using Ekip Signalling 2 K-_ -Module

Details on the Ekip Signalling 2K-_ module for input/output signals.

Ekip Com Modbus RTU -module

Information on the Ekip Com Modbus RTU module for industrial network integration.

Ekip Com Profibus DP -module

Details on the Ekip Com Profibus DP module for industrial network integration.

Ekip Com DeviceNet -module

Information on the Ekip Com DeviceNet module for industrial network integration.

Ekip Com Modbus TCP -module

Details on the Ekip Com Modbus TCP module for Ethernet network communication.

Ekip Com Profinet -module

Information on the Ekip Com Profinet module for Ethernet network communication.

Ekip Com EtherNet;IP -module

Details on the Ekip Com EtherNet/IP module for Ethernet network communication.

Troubleshooting

Alarms

List of alarms, their faults, and recommended actions for diagnosis and resolution.

Warnings

List of warnings, their reasons, and necessary actions to address them.

Information

List of information messages related to digital input/output functions.

Technical Data

General Technical Data

Electrical specifications for automatic transfer switches, including voltage and frequency.

Circuit Diagrams

Schematic diagrams illustrating the wiring for open and delayed transition circuits.

Overall Dimensions

Table of dimensions and weights for ZTG series enclosures, including UL Type 1.

Maintenance

Maintenance Principle

Explanation of the design for long contact life and replacement of critical modules.

Routine Inspection

Recommended annual inspection tasks to ensure proper working order of the unit.

Panel Installation

Basic Tools for Installation and Maintenance

List of essential tools required for installation and maintenance tasks.

Equipment Inspection and Storage

Procedures for inspecting equipment upon receipt and recommended storage conditions.

Lifting and Mounting the Panel

Guidelines for safe lifting and mounting of the automatic transfer switch panel.

Mounting the Automatic Transfer Switch

Instructions for physically mounting the automatic transfer switch unit.

Mounting Hole Dimensions

Specifications for mounting hole dimensions for ZTG series enclosures.

Mounting of the Handle

Procedure for mounting the operating handle in manual mode.

Mounting of the Handle to Operation Position, Manual Mode

Specific steps for attaching the handle to the operating position in manual mode.

Mounting of the HMI, Automatic Mode

Procedure for mounting the HMI and transitioning to automatic mode.

HMI Installation

Details on the physical installation of the HMI unit.

Wire Connection

Guidelines for connecting power and control wires, including torque specifications.

Final Equipment Inspection

Pre-energization checklist for verifying connections, settings, and component installation.

Initial Energizing

Step-by-step procedure for safely energizing the panel and performing initial configuration.

Accessories

Phase Barriers

Information on using phase barriers to maintain clearance on transfer switch types.

Auxiliary Contact Blocks

Details on auxiliary contact blocks and their mounting.

Auxiliary Power Supply and Ekip -Modules

Information on equipping ZTG(D) switches with auxiliary power supply and Ekip modules.

HMI Protective Cover

Description of the UL Type 3R HMI protective cover for water ingress protection.

Replacement Parts

ZTG Series Replacement Parts

List of replacement parts for ZTG series, including HMI module, manual handle, and mechanism.

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