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Actron Sunpro CP7673 - User Manual

Actron Sunpro CP7673
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OPERATING
INSTRUCTIONS
INDUCTIVE
ENGINE
ANALYZER
CP7673
moowD
>
F.
TEST
CONTENTS
.
GENERAL
INFORMATION...2
.
SAFETY
GUIDELINES...3
.
OHMS
CALIBRATION...4
.
PRO
TIPS...4
.
TUNE
UP
TESTS...5
.
Points
condition
tests...5
Dwell
test...5
`
.
Distributor
mechanical
wear
test...6
.
Idle
speed
test...6
.
Idle
mixture
test
...7
.
PCV
test...7
.
Air
filter
test...8
.
Spark
intensity
test...8
.
Battery/starter
cranking
system
test...9
10.
Charging
system
test...9
TROUBLESHOOTING
TESTS...10
1.
Battery
cable
test...10
2.
Starter
solenoid
test...10
3.
Starter
switch
circuit
test...11
4.
Starter
cable
test...11
5.
Ground
cable
test...12
6.
Alternator/generator
output
test...13
7.
Alternator/generator
circuit
test...14
8.
Alternator/generator
ground
test...15
9.
10
11
12
13
Regulator
ground
test...16
.
Ignition
resistor
circuit
test...17
.
Ignition
plug
cable
test...18
.
Condenser
test...18
.
Fuse/light
bulb
test...19
G.
ELECTRONIC
IGNITION
COMPONENT
TESTS...20
1.
2.
3.
4.
Ignition
circuit
test...20
Distributor
pickup
coil
test...20
ignition
coil
primary
resistance
test...21
Ignition
coil
secondary
resistance
test...22
i
.
Ballast
resistor
test
(Chrysler
and
Ford
Dura
Spark
li
only)...23
Electronic
module
ground
test
(Chrysler
only)...23
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Summary

General Information

Safety Guidelines

Safety Equipment

Lists essential safety gear: fire extinguishers, goggles, and fireproof containers.

Personal Safety Precautions

Advises on avoiding hazards from clothing, jewelry, hot surfaces, high voltage, and smoking.

Operational Safety Measures

Covers ventilation, parking brake, battery handling, jack usage, and hot surfaces.

Ohms Calibration

Pro Tips

Tune Up Tests

Points Condition Test

Checks the condition of distributor points for proper operation.

Dwell Test

Measures the dwell angle of the distributor points for ignition timing.

Distributor Mechanical Wear Test

Assesses mechanical wear in the distributor by observing dwell changes.

Idle Speed Test

Measures and adjusts engine idle speed using RPM readings.

Idle Mixture Test

Adjusts idle mixture screws to achieve the smoothest idle and highest RPM.

PCV Test

Evaluates the Positive Crankcase Ventilation (PCV) valve operation.

Air Filter Test

Checks the air filter's condition by observing RPM changes with/without it.

Spark Intensity Test

Assesses spark plug wire and ignition component health via indicator lamp.

Battery;Starter Cranking System Test

Tests the battery and starter system voltage during cranking.

Charging System Test

Evaluates the alternator/generator output and charging system performance.

Troubleshooting Tests

Battery Cable Test

Tests the vehicle's battery cables for voltage drop and proper connections.

Starter Solenoid Test

Evaluates the starter solenoid's performance by measuring voltage drop.

Starter Switch Circuit Test

Checks the starter switch circuit for voltage drop and connection integrity.

Starter Cable Test

Assesses the starter cable's condition and connections for voltage drop.

Ground Cable Test

Tests the ground cable and connections for voltage drop.

Alternator;Generator Output Test

Measures the output current of the alternator or generator.

Alternator;Generator Circuit Test

Evaluates the alternator/generator circuit for voltage drop and connections.

Alternator;Generator Ground Test

Checks the ground connection of the alternator/generator for voltage drop.

Regulator Ground Test

Tests the ground connection of external regulators for voltage drop.

Ignition Resistor Circuit Test

Tests the ignition resistor circuit for proper voltage readings.

Ignition Plug Cable Test

Measures the resistance of spark plug wires.

Condenser Test

Checks the condition of the ignition condenser by measuring its resistance.

Fuse;Light Bulb Test

Tests fuses and light bulbs for continuity by measuring resistance.

Electronic Ignition Component Tests

Ignition Circuit Test

Evaluates the electronic ignition system circuit for voltage and component integrity.

Distributor Pickup Coil Test

Measures the resistance of the distributor pickup coil.

Ignition Coil Primary Resistance Test

Measures the primary winding resistance of the ignition coil.

Ignition Coil Secondary Resistance Test

Measures the secondary winding resistance of the ignition coil.

Ballast Resistor Test

Tests the ballast resistor for proper resistance values.

Electronic Module Ground Test

Checks the ground connection of the electronic ignition module.

Full One (1) Year Warranty

Summary

General Information

Safety Guidelines

Safety Equipment

Lists essential safety gear: fire extinguishers, goggles, and fireproof containers.

Personal Safety Precautions

Advises on avoiding hazards from clothing, jewelry, hot surfaces, high voltage, and smoking.

Operational Safety Measures

Covers ventilation, parking brake, battery handling, jack usage, and hot surfaces.

Ohms Calibration

Pro Tips

Tune Up Tests

Points Condition Test

Checks the condition of distributor points for proper operation.

Dwell Test

Measures the dwell angle of the distributor points for ignition timing.

Distributor Mechanical Wear Test

Assesses mechanical wear in the distributor by observing dwell changes.

Idle Speed Test

Measures and adjusts engine idle speed using RPM readings.

Idle Mixture Test

Adjusts idle mixture screws to achieve the smoothest idle and highest RPM.

PCV Test

Evaluates the Positive Crankcase Ventilation (PCV) valve operation.

Air Filter Test

Checks the air filter's condition by observing RPM changes with/without it.

Spark Intensity Test

Assesses spark plug wire and ignition component health via indicator lamp.

Battery;Starter Cranking System Test

Tests the battery and starter system voltage during cranking.

Charging System Test

Evaluates the alternator/generator output and charging system performance.

Troubleshooting Tests

Battery Cable Test

Tests the vehicle's battery cables for voltage drop and proper connections.

Starter Solenoid Test

Evaluates the starter solenoid's performance by measuring voltage drop.

Starter Switch Circuit Test

Checks the starter switch circuit for voltage drop and connection integrity.

Starter Cable Test

Assesses the starter cable's condition and connections for voltage drop.

Ground Cable Test

Tests the ground cable and connections for voltage drop.

Alternator;Generator Output Test

Measures the output current of the alternator or generator.

Alternator;Generator Circuit Test

Evaluates the alternator/generator circuit for voltage drop and connections.

Alternator;Generator Ground Test

Checks the ground connection of the alternator/generator for voltage drop.

Regulator Ground Test

Tests the ground connection of external regulators for voltage drop.

Ignition Resistor Circuit Test

Tests the ignition resistor circuit for proper voltage readings.

Ignition Plug Cable Test

Measures the resistance of spark plug wires.

Condenser Test

Checks the condition of the ignition condenser by measuring its resistance.

Fuse;Light Bulb Test

Tests fuses and light bulbs for continuity by measuring resistance.

Electronic Ignition Component Tests

Ignition Circuit Test

Evaluates the electronic ignition system circuit for voltage and component integrity.

Distributor Pickup Coil Test

Measures the resistance of the distributor pickup coil.

Ignition Coil Primary Resistance Test

Measures the primary winding resistance of the ignition coil.

Ignition Coil Secondary Resistance Test

Measures the secondary winding resistance of the ignition coil.

Ballast Resistor Test

Tests the ballast resistor for proper resistance values.

Electronic Module Ground Test

Checks the ground connection of the electronic ignition module.

Full One (1) Year Warranty

Overview

The Sunpro Model CP7673 Inductive Engine Analyzer is a portable, versatile multifunction unit designed for performing various tune-up and troubleshooting tests on vehicles. It is an essential tool for automotive enthusiasts and professionals looking to diagnose and maintain engine performance. The analyzer categorizes its tests into three main sections: Tune-up Tests, Troubleshooting Tests, and Electronic Ignition Component Tests, providing a comprehensive approach to engine diagnostics.

Function Description

The CP7673 Inductive Engine Analyzer is equipped with multiple functions to measure various electrical and mechanical parameters of an engine. It features scales for RPM, Dwell, Volts, Amps, and Ohms, allowing for a wide range of diagnostic capabilities.

  • RPM (Revolutions Per Minute): This function measures engine speed, with two ranges: LOW (0 to 1600 RPM) and HIGH (0 to 8000 RPM). It is crucial for setting idle speed and observing engine behavior under different operating conditions.
  • DWELL: The dwell function measures the contact breaker point gap in degrees for 4-, 6-, and 8-cylinder engines, with a range of 0 to 90 degrees. This is vital for ensuring proper ignition timing and point condition in conventional ignition systems.
  • VOLTS: The voltage function has two ranges: LOW (0 to 2 Volts) and HIGH (0 to 20 Volts). This allows for measuring various circuit voltages, including battery voltage, starter system voltage drops, and charging system output.
  • AMPS: This function measures current, with a range of 0 to 100 Amps. It is used to test the output of the alternator/generator and diagnose issues within the charging system.
  • OHMS: The resistance function also has two ranges: LOW (0 to 100 Ohms) and HIGH (0 to 100,000 Ohms). This is used to check the resistance of various components like spark plug cables, condensers, pickup coils, ignition coils, and ballast resistors, helping to identify open circuits, shorts, or components operating outside specifications.

In addition to these core functions, the CP7673 includes a 2/4 CYCLE selector switch, which enhances its versatility by adapting to different engine types. The unit utilizes three leads for testing: RED and BLACK leads with test clips, and an Inductive Pickup lead. The inductive pickup is particularly useful for non-invasive RPM measurements and spark intensity tests, as it clips over a spark plug wire without direct electrical connection.

Usage Features

The CP7673 is designed for ease of use, with clear instructions and diagrams accompanying each test.

  • Tune-up Tests: These tests cover fundamental engine adjustments and checks for conventional ignition systems.
    • Points Condition Test: Checks if the breaker points are good, burned, or open by measuring voltage at the distributor side of the ignition coil.
    • Dwell Test: Measures the dwell angle to ensure the point gap is correctly adjusted, indicating if it's too wide, too narrow, or normal.
    • Distributor Mechanical Wear Test: Assesses the mechanical integrity of the distributor by observing dwell changes when racing the engine, helping to identify worn components.
    • Idle Speed Test: Measures engine RPM at idle, allowing for precise adjustment of the idle speed according to manufacturer specifications. The inductive pickup is used here for non-contact RPM measurement.
    • Idle Mixture Test: Guides the user in adjusting the idle mixture screws to achieve the highest RPM and smoothest idle operation, indicating if the mixture is too lean or too rich.
    • PCV Test: Checks the functionality of the PCV (Positive Crankcase Ventilation) valve by observing RPM drops when the valve is blocked, indicating if it's working correctly or defective.
    • Air Filter Test: Evaluates the condition of the air filter by comparing RPM readings with and without the air cleaner, identifying if the filter is dirty and restricted.
    • Spark Intensity Test: Assesses the strength of the spark at each spark plug wire using the inductive pickup and an ignition indicator lamp on the meter dial. This helps diagnose issues with the ignition coil, coil wire, rotor, distributor cap, or spark plug wires.
  • Troubleshooting Tests: These tests help pinpoint specific issues within the vehicle's electrical and starting systems.
    • Battery Cable Test: Measures voltage drop across the battery cable to detect defective cables or loose/corroded connections.
    • Starter Solenoid Test: Checks the voltage drop across the starter solenoid to determine if it is defective.
    • Starter Switch Circuit Test: Evaluates the voltage drop in the starter switch circuit, identifying issues with the ignition switch, neutral safety switch, or wiring.
    • Starter Cable Test (if equipped): Measures voltage drop across the starter cable to the starter motor, indicating defective cables or connections.
    • Ground Cable Test: Checks the voltage drop across the ground cable, helping to identify defective ground cables or loose connections.
    • Alternator/Generator Output Test: Measures the amperage output of the alternator or generator to determine if it is producing sufficient current, diagnosing issues like shorted field circuits, defective regulators, or loose fan belts.
    • Alternator/Generator Circuit Test: Measures voltage drops in the charging circuit to identify defective wires or loose/corroded connections.
    • Alternator/Generator Ground Test: Checks the ground connection of the alternator or generator by measuring voltage, ensuring proper grounding.
    • Regulator Ground Test (for external regulators only): Similar to the alternator/generator ground test, this checks the ground connection of external voltage regulators.
    • Ignition Resistor Circuit Test: Measures voltage in the ignition resistor circuit to diagnose issues with the ballast resistor, primary resistance wire, or ignition switch.
    • Ignition Plug Cable Test: Measures the resistance of spark plug cables to identify defective cables or corroded sockets in the distributor cap.
    • Condenser Test: Checks the condition of the condenser by measuring its resistance, indicating if it is defective or good.
    • Fuse/Light Bulb Test: Tests fuses and light bulbs for continuity by measuring resistance, determining if they are burned out or functional.
  • Electronic Ignition Component Tests: These tests are specifically designed for vehicles with electronic ignition systems.
    • Ignition Circuit Test: Measures voltage in the electronic ignition circuit to diagnose issues with the ignition switch, ballast resistor, or wiring.
    • Distributor Pickup Coil Test: Measures the resistance of the distributor pickup coil to determine if it is within specifications, indicating a defective coil if not.
    • Ignition Coil Primary Resistance Test: Measures the primary resistance of the ignition coil to check for open windings.
    • Ignition Coil Secondary Resistance Test: Measures the secondary resistance of the ignition coil to check for defective secondary windings.
    • Ballast Resistor Test (Chrysler and Ford Dura Spark II only): Measures the resistance of the ballast resistor to ensure it is within specifications.
    • Electronic Module Ground Test (Chrysler only): Checks the ground connection of the electronic ignition module by measuring resistance.

The unit's switch positions are clearly indicated by colored-in portions of the switch, making it easy to select the correct function and range for each test. Diagrams for test hookups are provided for each procedure, simplifying the connection process.

Maintenance Features

The CP7673 Inductive Engine Analyzer requires minimal maintenance to ensure accurate operation.

  • OHMS Calibration: Before each use of the OHMS function, the unit must be zeroed. This involves selecting the desired OHMS position (HIGH or LOW), connecting the RED and BLACK test clips together, and turning the OHMS ADJUST knob to bring the pointer to zero ohms. This calibration ensures accurate resistance measurements.
  • Battery Replacement: The OHMS function requires two batteries: a 9-volt battery for the HIGH OHMS scale and a 1.5-volt "C" cell for the LOW OHMS scale. If the meter cannot be adjusted to zero in either range, the corresponding battery needs to be replaced. The battery compartment access cover is located on the rear of the unit for easy access.
  • Fuse Replacement: A fuse (AGC 1 type) is located in the battery compartment to protect the OHMS function. If the OHMS function fails, checking and replacing this fuse may be necessary.

The manual also emphasizes safety guidelines, including the use of safety goggles, proper ventilation, setting the parking brake, avoiding hot surfaces, and being cautious around high voltage and moving engine parts. These guidelines are crucial for the user's safety and the longevity of the device and vehicle.

Actron Sunpro CP7673 Specifications

General IconGeneral
TypeDigital Multimeter
DisplayLCD
Diode TestYes
Continuity TestYes
Continuity BuzzerYes
Battery Type9V
Safety RatingCAT II 600V
Display Digits3.5 digits
DC Voltage Range200mV, 2V, 20V, 200V
AC Voltage Range200V
DC Current Range200μA, 20mA, 200mA, 10A
Resistance Range200Ω, 2kΩ, 20kΩ, 200kΩ, 2MΩ
Battery Test1.5V/9V

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