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ActronAir Classic 2 CRA170T User Manual

ActronAir Classic 2 CRA170T
60 pages
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Classic Series 2
Split Ducted Unit
Installation and Commissioning Guide - Outdoor
Model Numbers
Classic Condenser Add On Cooling Only
CRA100S
CRA130S
CRA130T
CRA150S
CRA150T
CRA170S
CRA170T
CRA200T
CRA230T
CCA130S
CCA150S
CCA170S
CCA170T
CCA200T
CCA230T
IMPORTANT NOTE:
Please read this manual carefully before installing or operating your air conditioning unit.
That’s better. That’s Actron.

Table of Contents

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ActronAir Classic 2 CRA170T Specifications

General IconGeneral
BrandActronAir
ModelClassic 2 CRA170T
CategoryAir Conditioner
LanguageEnglish

Summary

01. Inspection

01.01. Product Inspections

Inspect unit, components, and accessories for damage. Check nameplate for specs.

01.02. Codes, Regulations and Standards

Ensure installation complies with relevant codes, regulations, and standards.

02. General Information

Unit Overview and Key Features

Details on ActronAir Ducted units, energy efficiency, refrigeration circuits, evaporator, condenser, and electrical sections.

03. Safety Instructions

General Safety Precautions

Follow instructions, use PPE, ensure proper electrical installation, and secure cables.

Electrical and Fan Safety

Disconnect power, use LOTO, beware of residual voltage, rotating fans, pinch points, and sharp edges.

04. Installation Information

Refrigerant Handling and Recovery

Licensed technicians, recover/recycle refrigerants, follow SDS, use approved vessels.

Service Equipment and Evacuation

Use reclaiming equipment, minimize emissions, achieve low vacuum (<500 microns).

Refrigerant Charging and Leak Testing

Leak test all repairs, charge R-410A in liquid form, reclaim from lines.

Installation Preparation Checklist

Verify ratings, foundation, anti-vibration, clearances, wiring, and location hazards.

05. Operation Manual Access

Manual Access Options

Download from website or access via NFC tag using a mobile device.

06. Components Overview

Outdoor Unit Component Identification

Diagram showing key components like fans, control panel, coil assembly, compressor, and accumulator.

07. Control Panel

Single Phase Control Panel

Diagram and labels for single-phase control panel components (10-17kW).

Three Phase Control Panel

Diagram and labels for three-phase control panel components (13-23 kW).

Three Phase Soft Starter Control Panel

Diagram and labels for three-phase control panel with soft starter (13-23 kW).

08. Unit Dimensions and Clearances

CRA100S Dimensions and Clearances

Detailed dimensions, weight, corner weights, and minimum service/airflow clearances.

CRA130S/CRA130T/CCA130S Dimensions

Dimensions, weight, corner weights, and clearances for CRA130S/T and CCA130S models.

CRA150S/CRA150T/CCA150S Dimensions

Dimensions, weight, corner weights, and clearances for CRA150S/T and CCA150S models.

CRA170S/CRA170T/CCA170S/CCA170T Dimensions

Dimensions, weight, corner weights, and clearances for CRA170S/T and CCA170S/T models.

CRA200T/CCA200T Dimensions

Dimensions, weight, corner weights, and clearances for CRA200T/CCA200T models.

CRA230T/CCA230T Dimensions

Dimensions, weight, distribution, and clearances for CRA230T/CCA230T models.

09. Unit Lifting Procedure

Crane Lifting Method

Instructions and equipment for lifting the unit using a crane safely.

Fork Lift Method

Instructions and precautions for moving the unit with a forklift safely.

10. Outdoor Unit Preparation

Panel Removal and Pipe Installation

Steps to remove the access panel and install interconnecting field pipes.

11. Field Pipe Connection

Piping and Brazing Guidelines

Guidelines for R-410A refrigerant, brazing with nitrogen, and pipe length calculations.

Equivalent Elbow Fittings Table

Table showing equivalent straight pipe lengths for various elbow fittings.

Equivalent Pipe Length Calculation

Diagram and formula for calculating total equivalent field pipe length.

Refrigeration Piping Size Specifications

Tables detailing pipe sizes for single-phase and three-phase models.

Piping Work with Nitrogen Bleed Procedure

Procedures for piping work to indoor and outdoor units using nitrogen bleed.

Pressure Testing and Evacuation

Procedures for pressure testing and triple evacuation for leak detection.

12. Electrical Installation

Wiring, Supply, and Voltage Balance

Refer to diagrams, confirm supply, protect circuits, use isolators, check voltage balance.

Circuit Breaker and Cable Size Requirements

Table specifying circuit breaker sizes and cable requirements for different models.

12.01. Split Unit Electrical Connection

Electrical Connection Diagram

Diagram showing mains wiring, control wiring, and data cable connections.

13. Maximum Cable Lengths

Recommended Wiring Configuration

Recommended wiring diagram and table for connecting indoor/outdoor units and controllers.

Alternate Wiring Configuration

Alternate wiring diagram and table for connecting indoor/outdoor units and controllers.

14. Cable Length - Zoning

Zoning Cable Length Specifications

Diagram and table for cable lengths related to zoning configurations and options.

15. Wiring Connections

Controller and Sensor Wiring

Wiring for LR7 Wall Control, LM-RS-2 Sensors, and AERSS Duct Sensors.

Demand Response Management Wiring

Connecting DRM input cables and defining management modes, including DRED device connection.

16. Control Source Configuration (CtrS)

Configuring Control Source Settings

Setting the control source (3rd Party, Wall Controller, BMS, etc.) via the Outdoor Board menu.

17. Third Party Control Input

Third Party Fan Control

Wiring and settings for third-party control of single-speed and variable-speed fan operation.

Run/Fault Output and Remote On/Off

Wiring for run/fault indication and procedures for remote On/Off control.

18. Indoor Fan Commissioning

EVA100S/EFA100S Fan Performance

Table and chart showing fan performance based on airflow and static pressure.

EVA130S/EFA130S Fan Performance

Table and chart showing fan performance based on airflow and static pressure.

EVA150S/EFA150S Fan Performance

Table and chart showing fan performance based on airflow and static pressure.

EVA170S/EFA170S Fan Performance

Table and chart showing fan performance based on airflow and static pressure.

EVA200S/EFA200S Fan Performance

Table and chart showing fan performance based on airflow and static pressure.

EVA230S/EFA230S Fan Performance

Table and chart showing fan performance based on airflow and static pressure.

19. Refrigerant Charging

Refrigerant Charge Details and Parameters

Table for R-410A charge details and definitions for charging methods.

Cooling and Heating Operation Charging

Steps to adjust refrigerant charge using service gauges for optimal performance.

Checking Sub-cooling and Superheat

Procedures to check and adjust sub-cooling and superheat for correct refrigerant charge.

R-410A Pressure/Temperature Chart

Chart correlating R-410A pressure and temperature for charging calculations.

20. Maintenance

Maintenance Procedures and Safety Warnings

General procedures, electrical safety, fan safety, and hazardous voltage warnings.

Condenser Coil Cleaning Procedures

Detailed steps for cleaning condenser coils safely and effectively.

21. Maintenance Frequency Checklist

Electrical and Indoor Unit Maintenance Schedule

Schedule for checking electrical and indoor unit components.

Outdoor Unit Maintenance Schedule

Schedule for checking outdoor unit components like casing, insulation, fan, motor, and compressor.

Troubleshooting Guide

System Start-up and Airflow Issues

Troubleshooting for system not starting and no airflow from the indoor unit.

Cooling/Heating and Emission Issues

Troubleshooting for insufficient cooling/heating and steam/water emission.

Temperature, Noise, and Fan Issues

Troubleshooting for temperature adjustment, noise, cooling problems, and fan operation.

22. Fault And Status Codes

Fault and Status Code Reference

Table listing fault/function codes for Outdoor CPU and LR7 Wall Controller.

23. Key Parts List

Split Ducted Outdoor Unit Components

List of key part numbers for various outdoor unit components across models.

24. Start Up and Commissioning Report

Commissioning Report Data Entry

Form for recording installation details, temperature settings, and fan settings.

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