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ActronAir CRS20AT User Manual

ActronAir CRS20AT
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AIRES SPLIT DUCTED UNIT
Outdoor
Installation and Commissioning Guide
CAUTION:
The system is charged with flammable
refrigerant, safety checks are necessary to
ensure that the risk of ignition is minimised.
IMPORTANT NOTE:
This unit is designed for use with R-32 refrigerant only.
Please read the R-32 Safety Manual and this manual carefully
before installing or operating your air conditioning unit.
Information in this manual is to be used in conjunction with
the R-32 Safety Manual.
Make sure to save this manual for future reference.
Model Numbers
Single Phase Three Phase
CRS10AS CRS13AT
CRS13AS CRS15AT
CRS15AS CRS17AT
CRS17AS CRS20AT
CRS23AT

Table of Contents

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ActronAir CRS20AT Specifications

General IconGeneral
BrandActronAir
ModelCRS20AT
CategoryAir Conditioner
LanguageEnglish

Summary

Model Numbers

Introduction

Information About This Guide

Provides installation instructions and emphasizes thorough reading for safe operation.

Product Inspections

Instructions for checking unit and components for damage upon receipt and verifying nameplate details.

Codes, Regulations And Standards

Installer's responsibility for compliance with local, state, and federal codes and electrical regulations.

Important Safety Symbols And Labels

Highlights the importance of paying attention to safety symbols and instructions to avoid hazards.

General Information

Refrigerant Handling and Accountability

Safety Instructions

Installation Information

Recover and Recycle Refrigerants

Emphasizes the legal obligation to recover, recycle, and reuse refrigerants, avoiding atmospheric release.

Refrigerant Handling and Safety

Advises consulting MSDS for proper handling, safety, storage, and disposal requirements of refrigerants.

Service Equipment and Recovery Procedures

Details the use of specific equipment and procedures for minimizing refrigerant emissions during service.

INSTALLATION PREPARATION (Pre-Installation considerations)

Lists key factors to consider before starting unit installation, including location and clearances.

Operation Manual Access

Components Overview

Control Panel

Unit Dimensions, Clearances and Weights

Unit Dimensions

Provides detailed dimensional drawings and measurements for various unit models.

Refrigeration Pipe Distances (mm)

Shows specific measurements related to refrigeration pipe placement and distances.

Service Clearances, Airflow Allowances and Weights

Unit Lifting Procedure

Outdoor Unit Preparation

Step 1: Select installation location

Guides the selection of an appropriate installation site based on spatial, ventilation, and stability requirements.

Step 2: Fix the outdoor unit

Details the importance of securely fastening the unit, recommending vibration rubbers for ground installations.

Step 3: If drain connection is required

Instructions for installing the drain joint at the bottom of the outdoor unit, ensuring proper drainage.

Step 4: Connect indoor and outdoor pipe

Provides instructions for connecting refrigerant pipes between the indoor and outdoor units.

Field Pipe Connection

Piping and Brazing

Outlines crucial procedures and precautions for piping installation and brazing, including nitrogen purging.

Pressure Testing

Evacuation Procedure (Triple Evacuation)

Describes the multi-stage evacuation process required to remove moisture and non-condensables from the system.

Electrical Installation

Wiring Diagram - Outdoor Units

Detailed wiring diagram for outdoor units, showing component connections and layout.

Wiring Diagram - Indoor Units

Wiring diagram specific to indoor units, illustrating connections for fans, sensors, and controllers.

Supply and Power Requirements Procedure

Covers confirming power compatibility, protection devices, and earthing requirements according to regulations.

Compressor Voltage Balance Requirement

Explains how to check voltage balance and its importance for three-phase compressor motors.

Crankcase Heater

Provides a note regarding the disconnection of the crankcase heater for specific pipe lengths.

Electrical Connection

Guidance on connecting the split unit's power and data cables, including numbering and cable types.

Data Cable Shielding Instructions

Instructions for correctly shielding the data cable to prevent noise interference and ensure reliable communication.

Circuit Breaker Size Recommendation

Recommends appropriate circuit breaker sizes in amps for various outdoor/indoor unit model combinations.

Wall Controller Options

Wiring Configuration : Recommended

Wiring Configuration : Alternate

Wiring Connections

LR7-1 and LC7-2 Wall Control Wiring Connections

Details wiring specifications for LR7-1 and LC7-2 wall controllers, including color codes.

NEO Wall Control Wiring Connections

Covers wiring for NEO wall controllers, including notes on ferrite clips and hard/RJ45 wiring.

NEO Hard Wiring

Specific wiring instructions for NEO wall controllers using hard wiring methods.

NEO RJ45 Wiring

Outlines the RJ45 wiring procedure for NEO wall controllers, including ferrite clip placement.

LM-RS-2 Optional Sensor Wiring Connections

AERSS Optional Duct Sensor Wiring Connections

Provides wiring details for AERSS duct sensors and notes on unused pairs.

Demand Response Management

Configuring and Commissioning Setup

Menu and Navigation

Explains how to navigate through the system menus and settings for configuration.

Configuring Compressor and Capacity(cnFg)

Details the setting for compressor type and capacity, noting it's factory configured.

Configuring Control Source (CtrS)

Outlines how to configure the control source (Third Party, Wall Control, BMS) for unit operation.

Auto Fan Function

Describes the commissioning of the auto fan function, which requires ActronAir wall controls.

Third Party Control Input (Indoor and/or Outdoor Board)

0-10V Analogue Input for Compressor and Indoor Fan

Explains using 0-10V inputs for controlling compressor and indoor fan via third-party systems.

0-10V Analogue Input for Compressor with Fixed Indoor Fan Speed

Details how to use 0-10V for compressor and fixed ON/OFF for indoor fan via third-party control.

Input for Fixed Compressor with Fixed Indoor Fan Speed

Covers external control of both compressor and indoor fan using fixed ON/OFF signals.

0-10V Analogue Input for Indoor Fan with Fixed Speed Compressor

Explains using 0-10V for indoor fan and fixed ON/OFF for compressor via third-party control.

Run and Fault Indication Output (Outdoor Board)

Remote On/Off

Indoor Fan Commissioning

EVA10AS

Provides fan data and application fan curves for the EVA10AS model.

EVA13AS / EFA13AS

Presents fan data and application fan curves for EVA13AS / EFA13AS models.

EVA15AS / EFA15AS

Offers fan performance data and application fan curves for EVA15AS / EFA15AS models.

EVA17AS / EFA17AS

Details fan data and application fan curves for EVA17AS / EFA17AS models.

EVA20AS / EFA20AS

Provides fan performance data and application fan curves for EVA20AS / EFA20AS models.

EVA23AS / EFA23AS

Presents fan data and application fan curves for EVA23AS / EFA23AS models.

Refrigerant Charging

Charging Method: Subcooling and Superheat

Guides on adjusting refrigerant charge using subcooling and superheat parameters for optimal performance.

Checking for Subcooling

Explains how to check and adjust subcooling levels by comparing SCT and LLT values.

Checking for Superheat

Details how to check and adjust superheat levels by comparing SLT and SST values for evaporator efficiency.

Recording of Final R-32 Refrigerant Charge

Instructs on accurately recording the final refrigerant charge for service and reporting.

Specifications for Refrigeration

REFRIGERATION PIPING - SINGLE PHASE

Provides specifications for refrigeration piping for single-phase models.

REFRIGERATION PIPING - THREE PHASE

Details refrigeration piping specifications for three-phase models.

Maintenance

Maintenance Procedures

Outlines recommended maintenance tasks for optimal performance and reliability, including safety precautions.

Annual Maintenance Checklists

Lists scheduled maintenance checks for electrical and outdoor unit components to ensure longevity.

Cleaning the Condenser Coils

Provides detailed steps for cleaning condenser coils to maintain system performance and efficiency.

Maintenance Frequency Checklist

ELECTRICAL

Specifies service periods and methods for electrical components like PCBs and connections.

OUTDOOR UNIT

Details service intervals and checks for outdoor unit components such as casing, fans, and motors.

Version History

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