200 Series Tooling Alcoa Fastening Systems
4
S
S
AFETY
AFETY
This instruction manual must be read,
with particular attention to the following
safety guidelines, by any person servic-
ing or operating this tool.
1. Glossary
Notes - are reminders of required procedures.
Bold, Italic type and underlining
- empha-
sizes a specific instruction.
2. A half hour long hands-on training session with qualified personnel
is recommended before using Huck equipment.
3. Huck equipment must be maintained in a safe working condition at
all times. Tools and hoses should be inspected on a regular basis
for damage or wear. Any repair should be done by a qualified
repairman trained on Huck procedures.
4. Repairman and Operator must read manual prior to using equip-
ment. Warning and Caution stickers/labels supplied with equipment
must be understood before connecting equipment to any primary
power supply. As applicable, each of the sections in this manual
have specific safety and other information.
5. Read MSDS Specifications before servicing the tool. MSDS
Specifications are available from the product manufacturer or your
Huck representative.
6. When repairing or operating Huck installation equipment, always
wear approved eye protection. Where applicable, refer to ANSI
Z87.1 - 2003
7. Disconnect primary power source before doing maintenance on
Huck equipment or changing Nose Assembly.
8. Tools and hoses should be inspected for leaks at the beginning of
each shift/day. If any equipment shows signs of damage, wear, or
leakage, do not connect it to the primary power supply.
9. Mounting hardware should be checked at the beginning of each
shift/day.
10. Make sure proper power source is used at all times.
11. Release tool trigger if power supply is interrupted.
12. Tools are not to be used in an explosive environment unless specif-
ically designed to do so.
13. Never remove any safety guards or pintail deflectors.
14. Ensure deflector or pintail collector is installed and operating prior
to use.
15. Never install a fastener in free air. Personal injury from fastener
ejecting may occur.
16. Always clear spent pintail out of nose assembly before installing the
next fastener.
17. There is possibility of forcible ejection of pintails or spent mandrels
from front of tool.
18. If there is a pinch point between trigger and work piece, use remote
trigger. (Remote triggers are available for all tooling).
19. Unsuitable postures may not allow counteracting of normal expect-
ed movement of tool.
20. Do not abuse tool by dropping or using it as a hammer. Never use
hydraulic or air lines as a handle or to bend or pry the tool.
Reasonable care of installation tools by operators is an important
factor in maintaining tool efficiency, eliminating downtime, and in
preventing an accident which may cause severe personal injury.
21. Never place hands between nose assembly and work piece. Keep
hands clear from front of tool.
22. There is a risk of crushing if tool is cycled without Nose Assembly
installed.
23. Tools with ejector rods should never be cycled with out nose
assembly installed.
24. When two piece lock bolts are being used always make sure the
collar orientation is correct. See fastener data sheet of correct posi-
tioning.
25. Tool is only to be used as stated in this manual. Any other use is
prohibited.
26. There is a risk of whipping compressed air hose if tool is pneu-
draulic or pneumatic.
27. Release the trigger in case of failure of air supply or hydraulic sup-
ply.
28. Use only fluids or lubricants recommended.
29. Disposal instruction: Disassemble and recycle steel, aluminum and
plastic parts, and drain and dispose of hydraulic fluid in accordance
with local lawful and safe practices.
Product complies with requirements
set forth by the relevant European
directives.
Read manual prior to using
equipment.
Eye protection required while
using this equipment.
Hearing protection required while
using this equipment.
WARNINGS - Must be understood to
avoid severe personal injury.
CAUTIONS - show conditions that will
damage equipment and or structure.