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Alcoa 200 - User Manual

Alcoa 200
46 pages
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07-21-2009
HK154
INSTRUCTION MANUAL
MODEL 200
PNEUDRAULIC INSTALLATION TOOL
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Summary

EC Declaration of Conformity

Safety Guidelines

Tool Specifications

Principle of Operation

Double Action Operation

Explains the operation of the tool when used as a double action device.

Single Action Operation

Describes the tool's operation for single action fastener installation.

Preparation and Use

Application Procedures

Instructions for tool application in double and single action modes.

Hydraulic System Maintenance

Filling and Bleeding

Procedures for filling and bleeding the tool's hydraulic system.

Shift Valve Adjustment

Setting and Checking Shift Valve

Methods for setting and checking the shift valve using specialized kits.

Spindle Loads and Hydraulic Pressures

Maintenance

Good Service Practices

Essential practices for maintaining tool efficiency and longevity.

Preventive Maintenance Chart

Schedule for daily, weekly, monthly, and as-required maintenance checks.

Troubleshooting

Tool Malfunction Causes and Remedies

Identifies common tool malfunctions and provides solutions for each.

Air Leakage Troubleshooting

Hydraulic Fluid Leakage Troubleshooting

Major Subassemblies

Disassembly Procedures

Steps for disassembling the tool into its major components.

Assembly Procedures

Head to Handle Assembly

Instructions for assembling the head to the handle.

Handle to Cylinder Assembly

Instructions for assembling the handle to the cylinder.

Component Disassembly and Assembly

Head Disassembly and Assembly

Detailed steps for disassembling and reassembling the head assembly.

Handle Disassembly and Assembly

Steps for disassembling and reassembling the handle and piston assembly.

Cylinder Disassembly and Assembly

Procedures for disassembling and reassembling the cylinder assembly.

Model 200 Installation Kits

Accessories

Service Parts Kit 42-236

List of replacement parts included in Service Parts Kit 42-236.

Service Tool Kit 42-233

Fill and Bleed Unit 970-100

Carrying Case

Shift Setting Kits

Shift Setting Kit 107569 (Preferred Method)

Kit for checking spindle load at shift using Skidmore-Wilhelm Tester.

Shift Setting Kit 101300 (Alternate Method)

Kit for checking hydraulic fluid pressure at shift using a gauge.

Tool and Product Update

Limited Warranties

Tooling Warranty

Huck's warranty for tooling and other items against defects.

Non-Standard;Custom Product Warranty

Warranty for non-standard or custom manufactured products.

Disclaimer of Other Warranties

Huck disclaims all other warranties, including implied ones.

Huck Installation Equipment Service

Information on servicing Huck Installation Equipment by trained technicians.

Global Organization and Locations

World-Wide Locations

List of Alcoa Fastening Systems offices and operations globally.

Alcoa 200 Specifications

General IconGeneral
BrandAlcoa
Model200
CategoryTools
LanguageEnglish