200 Series Tooling Alcoa Fastening Systems
3
C
C
ONTENTS
ONTENTS
EC DECLARATION OF CONFORMITY
. . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SAFETY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
DESCRIPTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
PRINCIPLE OF OPERATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
PREPARATION AND USE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
FILLING AND BLEEDING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10
SETTING AND CHECKING SHIFT VALVE
. . . . . . . . . . . . . . . . . . . . . .11-13
SPINDLE LOADS & HYDRAULIC PRESSURES AT SHIFT
. . . . . . . . . . . .14
MAINTENANCE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
AIR AND/OR HYDRAULIC FLUID LEAKAGE
. . . . . . . . . . . . . . . . . . . .17-21
MAJOR COMPONENTS ASSEMBLY AND DISASSEMBLY
. . . . . . . . . .22-37
KITS AND ACCESSORIES
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38-43
TOOL & PRODUCT UPDATE PB141
. . . . . . . . . . . . . . . . . . . . . . . . . . .44
NOTE
Throughout this manual, reference numbers for
finding a component or (sub) assembly are linked
to the figure number where they will be found.
Example: (2-21) indicates Pull Piston and Quad
Ring Assembly, part number 111078 found in
Figure 2.
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