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Allison Transmission
Microphone system
AT 540
Allison Transmission AT 540 User Manual
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MT1
321E
N 1
9960
6
Pri
nted
in
USA
199
804
www
.al
liso
ntr
ans
miss
ion.
com
51
Table of Contents
Table of Contents
4
Description Page
5
Sectioni
8
Preventive Maintenance
8
Periodic Inspection and Care
8
Importance of Proper Fluid Level
8
Dipstick Markings
8
Fluid Check Procedure
10
Keeping Fluid Clean
11
Recommended Automatic Transmission Fluid
11
And Viscosity Grade
11
Fluid and Filter Change Intervals
12
Fluid and Filter Change Procedure
13
Fluid Contamination
15
Auxiliary Filter
16
Breather
17
Transmission Stall Test and Neutral Cool-Down Check
17
Removing Transmission
20
Draining Transmission
20
Disconnecting Controls
20
Uncoupling Engine from Driveline
21
Removing Mounting Bolts
22
Removing Transmission
22
Repair Instructions
22
Preparing Transmission for Installation
24
Checking Input Components
24
Checking Torque Converter Position
24
Installing Parking Brake and Output Flange
25
Installing Shift Selector Lever
26
Installing Power Takeoff (PTO)
27
Installing Shift Modulation Control
28
Installing Fill Tube and Drain Plug
29
Installing Neutral Start and Reverse Signal Switches
30
Installing Retarder Controls
30
Checking Breather
31
Preparing Vehicle for Transmission Installation
32
Checking Flexplate, Engine Features
32
Checking Chassis, Driveline
34
Checking Cooler, Tubes, Hoses, Fittings
34
Checking Controls
35
Installing Transmission into Vehicle
36
Handling
36
Coupling to Engine
36
Installing Transmission Mounting Components
37
Coupling to Driveline
38
Installing Vacuum or Air Modulator Control
38
Connecting Cooler, Vacuum Lines, Air Lines
39
Connecting Retarder Controls
39
Connecting Shift Selector Control
40
Installing, Adjusting Mechanical Modulator Control
41
Connecting Power Takeoff Controls
42
Connecting Parking Brake Control
42
Connecting Speedometer Drive
42
Filling the Transmission
43
Checks and Adjustment
44
Installation Checklist
44
Road Test and Vehicle Operation Checklist
47
Customer Service
49
Owner Assistance
49
Service Literature
51
Other manuals for Allison Transmission AT 540
Service Manual
190 pages
Operator's Manual
48 pages
5
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Allison Transmission AT 540 Specifications
General
Brand
Allison Transmission
Model
AT 540
Category
Microphone system
Language
English
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