71
DIVISION II - OPERATION/
MAINTENANCE
CF104
2. Using a suitable brush, clean the car-
bon deposits from the screen taking
care not to damage the screen.
NOTE: If the screen or gasket is
damaged in any way, it must be
replaced.
3. Install the spark arrester assembly
and secure with the cap screws.
Tighten cap screws to 48 in.-lb.
Light Bulb Replacement
The wattage rating of each bulb is shown
in the chart. When replacing a burned
bulb, always use the same wattage rating.
Headlight
NOTE: The bulb portion of the
headlight is fragile. HANDLE WITH
CARE. When replacing the head-
light bulb, do not touch the glass
portion of the bulb. If the glass is
touched, it must be cleaned with a
dry cloth before installing. Skin oil
residue on the bulb will shorten the
life of the bulb.
To replace the headlight bulb, use the fol-
lowing procedure.
1. Rotate the bulb assembly counter-
clockwise and remove from the head-
light housing; then disconnect from
the wiring harness.
2. Connect the new bulb assembly to the
wiring harness connector; then insert
into the headlight housing and rotate
fully clockwise.
Taillight/Brakelight
To replace the taillight/brakelight bulb,
use the following procedure.
1. Rotate the socket counterclockwise
and remove it from the housing.
CF135A
2. To remove the bulb from the socket,
pull it straight out of the socket.
3. To install the bulb, push it straight
into the socket.
CF132A
4. Insert the socket into the housing and
rotate it clockwise.
Checking/Adjusting
Headlight Aim
The headlights can be adjusted vertically
and horizontally. The geometric center of
the HIGH beam light zone is to be used
for vertical and horizontal aiming.
1. Position the ATV on a level floor so
the headlights are approximately 6.1
m (20 ft) from an aiming surface
(wall or similar aiming surface).
Headlight 12V/27W (4)
Taillight/Brakelight 12V/8W/27W
CAUTION
Use only specified bulbs indicated in
the chart as replacement bulbs.
CAUTION
When replacing the headlight bulb,
be careful not to touch the glass por-
tion of the bulb. Grasp the new bulb
with a clean cloth.
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