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ASTRO AMC-2000 User Manual

ASTRO AMC-2000
18 pages
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ASTRO
ENVELOPE FEEDER
AMC-2000
INSTALLATION AND OPERATING INSTRUCTIONS
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ASTRO AMC-2000 Specifications

General IconGeneral
CategoryIndustrial Equipment
ModelAMC-2000
ManufacturerASTRO
TypeMotor Controller
Current Rating10A
Communication InterfaceRS-485
Protection FeaturesOvercurrent, Overvoltage
Storage Temperature-20°C to 60°C

Summary

Introduction and Specifications

Introduction to the Envelope Feeder

Describes the feeder's features, efficiency, and design for reliable service.

Technical Specifications

Lists voltage requirements, envelope dimensions, feeding speed, and machine dimensions.

Safety Precautions

Provides essential safety rules for operating the feeder, including electrical safety.

Parts List

Main Feeder and Stand Components

Lists the primary Envelope Feeder and Stand with Pump assemblies and their part numbers.

Feeder Accessories and Hardware

Details included accessories like guides, ties, tools, and fuses with their respective part numbers.

Spare and Optional Parts

Identifies specific spare parts such as needle valves and springs for the feeder.

Unpacking and Initial Assembly

Unpack and Verify Parts

Instructions to unpack the feeder and stand and check against the parts list.

Installing Casters

Guides on attaching the casters to the base of the stand for mobility.

Mounting and Securing Feeder

Details placing the feeder on the stand and securing it with thumbscrews.

Feeder Installation Procedures

Pulse Generator Installation

Steps for installing and connecting the Pulse Generator to the duplicator.

Sensor Gap Adjustment

How to check and adjust the gap between the sensor and magnet assembly for synchronization.

Duplicator Guide Modifications

Adjustments required for duplicator guides to accommodate the feeder unit.

Paperboard Stop Installation

Procedure for installing the paperboard stop to prevent interference with the feeder.

Feeder Installation and Connections

Feeder Height Alignment

Adjusting the feeder's conveyor height to match the Duplicator Front Apron.

Duplicator Modifications

Removing duplicator suction feet and adjusting paper guides to fit the feeder.

Cable and Power Connections

Connecting the pulse generator cable and plugging the feeder into the power outlet.

Needle Valve Assembly Installation

Instructions for installing the needle valve assembly with its spring.

Control Panel Functions

Control Panel Overview

Identifies and describes the purpose of each control on the feeder's panel.

Pump and Power Switches

Explains the operation of the pump switch and the main power switch.

Mode and Speed Controls

Details the functions of the mode switch and feeder speed control for operation.

Fuse Locations

Specifies the location and ratings of the feeder's protective fuses.

Vacuum Bleed Valve Operation

Valve Operation and Adjustment

Describes how to adjust the vacuum bleed valve for optimal suction.

Operating Procedures

Feeder Height and Clamping

Aligning feeder height to the press and securing the conveyor clamp.

Suction Cup and Guide Setup

Positioning suction cups and adjusting stop/push guides for envelope clearance.

Advanced Operating Procedures

Envelope Guides and Flatness

Setting guides snugly and ensuring envelope flatness for consistent feeding.

Feeder Tape Configuration

Adjusting conveyor tapes based on envelope size and type for optimal feed.

Press and Feeder Startup

Initial steps for starting the press and setting the feeder to AUTO mode.

Final Operating Steps

Set-up Switch for Feeding

Using the set-up switch to initiate envelope feeding cycles for testing.

Photoelectric Sensor Role

Explains the sensor's function in synchronization and jam prevention.

Start/Stop Feeding Method

Using the Duplicator Pump Switch to control feeding, not the Feeder Power Switch.

Gradual Press Speed Changes

Recommends gradual speed adjustments to the press to maintain registration.

Operating Hints and Troubleshooting

Side Guide and Envelope Formation

Tips on setting guides snugly and forming envelopes for optimal feeding consistency.

Sheet Separator Usage

Ensuring the bottom envelope rests correctly on sheet separators for proper feeding.

Common Misfeed Causes

Identifies causes of misfeeding and double feeding related to clip adjustments.

Lubrication and Maintenance

Critical Safety Warnings

Emphasizes unplugging the machine before performing any lubrication or maintenance.

Lubricant Application Guidelines

Precautions for applying lubricants, avoiding sensitive components like terminals and rubber parts.

Lubrication Schedule and Types

Recommended lubrication intervals and types of lubricants to use.

Lubrication Points

Specifies areas requiring lubrication, such as cams, gears, springs, levers, chains, and sprockets.

Front Cover Assembly Removal

Cover Removal Preparation

Steps to prepare the machine, including setting mode and moving tapes slowly.

Securing Screws and Cover

Details on unscrewing the four thumbscrews holding the front cover and removing it.

Stand with Pump Components

Stand and Pump Diagram

An exploded view illustrating the assembly of the stand and pump with numbered parts.

Stand and Pump Parts List

A detailed list of parts for the stand and pump assembly, including part numbers.

Specialized Parts Information

Notes on specific parts for 220V/50Hz models and available service kits.