Atlas Copco HB 3100

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Table of Contents3
Introduction7
About These Safety and Operating Instructions7
Safety Instructions9
Signal Words9
Qualification10
Intended Use10
Use Other than Intended10
Protective Equipment10
Transport, Precautions11
Hydraulic Installation, Precautions11
Special Parts, Precautions11
HP-Accumulator11
Piston Accumulator11
Media/Consumables, Precautions12
Explosion and Fire, Precautions12
Electrical Shock, Precautions12
Falling Stones, Precautions13
Emissions, Precautions13
Handling Machines, Precautions13
Repair, Precautions13
Changes to the Hydraulic Attachment, Precautions13
Environmental Pollution, Precautions14
Overview15
Equipment Description15
Function15
Signs / Labels16
Name Plate16
Labels16
Signs16
Applications17
Guarantee17
Removing the Packaging17
Scope of Delivery17
Transport18
Transport Using a Crane18
Transport Using a Forklift Truck19
Transport Using a Truck19
Installation20
Media/Consumables20
Mineral Hydraulic Oil20
Non-Mineral Hydraulic Oil20
Grease20
Gas20
Manufacturing the Adapter Plate21
Installing the Adapter Plate21
Attaching the Hydraulic Attachment to the Carrier22
Mechanical Mounting Aspects22
Making the Hydraulic Connections23
Removing the Hydraulic Attachment from the Carrier25
Dismantling the Hydraulic Connections25
Mechanical Disassembly25
Removing the Adapter Plate25
Dustprotector26
Removal26
Installation26
Working Tool27
Selecting the Right Working Tool27
Installation28
Removal29
Operation30
Preparations before Starting30
Switching the Hydraulic Breaker on and off31
Functional Test31
Correct Operation31
Working Angle31
Advance32
Impact Time32
High Ambient Temperature32
Low Ambient Temperature32
Prohibited Operation33
Lifting/Transporting33
Impacting33
Moving Objects33
Levering33
Blank Firing of the Working Tool34
Cylinder End Positions34
Working with Safety Equipment35
Underwater Applications35
Usage in Tunnels35
Hot Applications35
Autocontrol System35
Autocontrol in Daily Use35
Autocontrol in Special Applications35
Startselect System Autostart/Autostop36
Switching between Autostart/Autostop36
Poweradapt37
Maintenance38
Maintenance Schedule39
Depressurising the Hydraulic System40
Cleaning41
Preparations41
Procedure41
Lubrication41
Checking the Lubricant Film41
Automatic Lubrication42
Replacing the Lubricant Cartridge42
Contilube ® II Operation42
Manual Lubrication43
Chisel Paste Filling Device43
Checking the Tensioning Bolts44
Checking the Working Tool44
Checking the Retainer Bars45
Checking the Percussion Piston Impact Surface45
Checking the Wear Bushes and Impact Ring45
Checking and Cleaning the Dustprotector System46
Piston Accumulator47
Checking the Pressure in the Piston Accumulator48
Release the Pressure from the Piston Accumulator49
Filling/Topping up the Piston Accumulator49
HP-Accumulator50
Checking the Expansion Bolts50
Checking the Gas Pressure50
Checking the Hydraulic Lines50
Checking and Cleaning the Hydraulic Oil Filter50
Checking the Adapter Plate and the Breaker Box for Cracks And/Or Wear51
Checking the Adapter Plate Bolts for Wear51
Bolt Connections/Tightening Torques52
Troubleshooting54
The Hydraulic Breaker Does Not Start54
Hydraulic Breaker Operates too Slowly55
Impact Force too Low55
Impact Rate too High and Impact Force too Low55
Oil Leaks from Ports "P" und "T56
Oil Escapes between the Cylinder Cover and the Cylinder56
Oil Escapes from Parts of the Hydraulic Breaker Installation56
Etc.)56
Oil Escapes from the Working Tool56
Oil Escapes from the High Pressure Accumulator56
Oil or Grease Escapes from the Contilube56
Operating Temperature too High57
Repair58
Sending in the Hydraulic Attachment for Repairs58
Storage59
Hydraulic Breaker59
Short Storage59
Long Storage59
How to Proceed after more than Twelve Months' Storage59
Working Tool60
Grease Cartridges60
Disposal61
Hydraulic Breaker61
Hydraulic Hoses61
Hydraulic Oil61
Chisel Paste and Grease Cartridges61
Technical Specifications62
Noise Declaration Statement62
EC Declaration of Conformity (EC Directive 2006/42/EC)64

Atlas Copco HB 3100 - Page 2

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