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HC 150
Atlas Copco HC 150 User Manual
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Safety
and
operating
instructions
Hydraulic
compactor
V
alid
from
serial
number
BGB890301
HC
150
BGB890301
HC
350
BGB890301
HC
450
BGB890301
HC
850
BGB890301
HC
1050
BGB890301
HC
1055
©
2014
Construction
T
ools
EOOD
|
No.
3390
5121
01
|
2014-1
1-19
Original
instructions
HC
150,
350,
450,
850,
1050,
1055
2
Table of Contents
Table of Contents
3
Introduction
7
About These Safety and Operating Instructions
7
Safety Instructions
9
Signal Words
9
Qualification
10
Intended Use
10
Use Other than Intended
10
Protective Equipment
10
Carrier, Precautions
10
Transport, Precautions
11
Hydraulic Installation, Precautions
11
Media/Consumables, Precautions
11
Explosion and Fire, Precautions
12
Electric Shock, Precautions
12
Falling Stones, Precautions
12
Emissions, Precautions
12
Handling Machines, Precautions
12
Changes to the Hydraulic Attachment, Precautions
13
Environmental Pollution, Precautions
13
Overview
14
Equipment Description
14
Function
14
Signs / Labels
14
Name Plate
15
Applications
15
Guarantee
15
Removing the Packaging
16
Scope of Delivery
16
Transport
17
Transport Using a Crane
17
Transport Using a Forklift Truck
18
Transport Using a Truck
18
Installation
19
Media/Consumables
19
Mineral Hydraulic Oil
19
Non-Mineral Hydraulic Oil
19
Engine Oil
19
Installing the Rotating Mechanism
20
Manufacturing the Adapter Plate
21
Installing the Adapter Plate
21
Attaching the Hydraulic Attachment to the Carrier
23
Mechanical Mounting Aspects
23
Making the Hydraulic Connections
24
Without a Rotating Mechanism
25
With a Rotating Mechanism
25
All Models
25
Removing the Hydraulic Attachment from the Carrier
26
Dismantling the Hydraulic Connections
26
Mechanical Disassembly
26
Removing the Adapter Plate
26
Removing the Rotating Mechanism
26
Operation
27
Preparations before Starting
27
Switching the Hydraulic Compactor on and off
28
Functional Test
28
Correct Operation
28
Compacting
28
Driving Something into the Ground
29
High Ambient Temperature
29
Low Ambient Temperature
29
Prohibited Operation
30
Unsafe Base
30
Moving the Carrier
30
Lifting/Transporting
30
Moving Objects
30
Cylinder End Positions
31
Maintenance
32
Maintenance Schedule
33
Depressurising the Hydraulic System
34
Cleaning
34
Preparations
34
Procedure
34
Checking the Adapter Plate and the Outer and Rotor Housings for Cracks And/Or Wear
34
Checking the Rubber Isolators for Cracks
34
Checking Hydraulic Lines
35
Checking Bolted Connections
35
Checking the Adapter Plate Bolts for Wear
35
Checking and Cleaning the Hydraulic Oil Filter of the Carrier
35
Changing the Oil in the Permanentlube System
35
Bolt Connections/Tightening Torques HC 150 - HC 450
37
Bolt Connections/Tightening Torques HC 850 - HC 1055
39
Troubleshooting
41
Hydraulic Attachment Does Not Work
41
Tamper Plate Frequency too Low
41
Insufficient Impact Force
41
Oil Escapes from the Hydraulic Motor (Rotor and Rotating Mechanism)
42
Oil Leaks from Hydraulic Ports
42
Oil Escapes from Parts of the Hydraulic Attachment Installation
42
Hoses Etc.)
42
Oil Escapes from the Hydraulic Attachment
42
Operating Temperature too High
42
The Hydraulic Compactor Cannot be Rotated
42
Hydraulic Compactor Rotates by Itself
43
Repair
44
Sending in the Hydraulic Attachment for Repairs
44
Replacing Worn Rubber Isolators
44
Replacing Rotor And/Or O-Rings of Covers
46
Replacing the Bearing
47
Replacing the Tamper Plate
47
Storage
48
Hydraulic Compactor
48
Disposal
49
Hydraulic Attachment
49
Hydraulic Hoses
49
Hydraulic Oil
49
Motor Oil and Oil Containers
49
Technical Specifications
50
Hydraulic Compactor HC 150 - HC 450
50
Rotation Device HC 150 - HC 450 (Optional Add-On Kit)
51
Hydraulic Compactor HC 850 - HC 1055
52
Rotation Device HC 850 - HC 1055 (Optional Add-On Kit)
53
Ec Declaration
54
EC Declaration of Conformity (EC Directive 2006/42/EC)
54
4
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Atlas Copco HC 150 Specifications
General
Brand
Atlas Copco
Model
HC 150
Category
Garbage Disposal
Language
English
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