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Audi A8 D5 - Laser Welding

Audi A8 D5
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Use - 4D0 898 103- sheet metal for practice welding and re‐
pairs.
Refer to the training documentation on aluminium welding for
further details.
Placing backing plate of same material behind joint
Backing plate of same material -C- is made from remnants of new
part -B- or old part -A-. Also place backing plate of same material
behind joint at beaded panel edges. The material is cut for small
cross-sections or large panel edges.
Bevel both panels to an angle of 45°. Round off outer edge
(radius = R3) and chamfer inner edge.
There must be a gap of 3 to 4 mm between panel tips.
Equipment
Only equipment which is listed as approved in the workshop
equipment catalogue may be used.
WARNING
Always use an extraction system when performing weld‐
ing and grinding work.
Welding and grinding must never be performed simulta‐
neously in the same working area.
Working area must be cleaned at regular intervals as nec‐
essary to remove dust.
Compressed air must NOT be used to blow out dust de‐
posits.
The extraction system must be cleaned at regular inter‐
vals.
In addition, the relevant accident prevention and industrial
safety regulations must be observed.
6.6 Laser welding
Note
This joining technique is only used during the manufacture of the
vehicle.
General InformationBody Repairs, General Body Repairs - Edition 04.2018
28 6. Thermal joining techniques

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