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AUTODIAGGER AD100+ - User Manual

AUTODIAGGER AD100+
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Autodiagger AD100+
User Manual
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Summary

Introduction

Regulator Testing Protocols

Lists supported testing protocols and compatible vehicle manufacturers for the AD100+ device.

Lead Colour Code and Description

Explains the function of each colored test lead (RC, M, B+, B-) for connections.

Device Operation

Device Power-up and Menu Navigation

Describes how the device powers on, navigates the selection menu, and enters testing mode.

Test Information Displayed

Details the information shown on the display during testing: voltage, required voltage, and DFM.

Cable Connection and Testing Modes

Explains how to connect cables, including optional disconnection of the M cable, and how to exit testing mode.

COM, LIN, BSS Testing: Connectors and Connections

Connector Types for COM;LIN;BSS

Illustrates different connector configurations for COM, LIN, and BSS testing protocols.

Alternator Connection for COM;LIN;BSS

Details the specific pin connections (COM, DFM, B+, B-) for alternators during COM, LIN, BSS testing.

COM, LIN, BSS Testing: Operation and Results

Selecting and Initiating COM Test

Guides the user to select the COM function from the main menu and enter the testing mode.

Interpreting COM Test Data

Explains how to read and interpret the displayed voltage, DFM values, and manufacturer information during a COM test.

LIN 24 V Testing GRC: Connector and Connection

Connector for LIN 24 V GRC Testing

Shows the W LIN 15 S DFM connector for LIN 24V GRC testing.

Alternator Connection for LIN 24 V GRC

Specifies the pin connections (W, LIN, 15, S, DFM, B+, B-) for LIN 24V GRC testing.

LIN 24 V Testing GRC: Operation and Results

Selecting and Initiating LIN24 Test

Instructs on selecting the LIN24 function from the main menu to begin testing.

Interpreting LIN24 Test Data

Explains how to read and interpret the required voltage, actual voltage, and DFM values during LIN24 testing.

Ford SIG Testing: Connector and Connection

Connector for Ford SIG Testing

Displays the SIG connector and its pin layout (FR, S).

Alternator Connection for Ford SIG

Details the pin connections (SIG, S, B+, B-) for Ford SIG testing.

Ford SIG Testing: Operation and Results

Selecting and Initiating SIG Test

Guides the user to select the SIG function from the main menu to perform the test.

Interpreting SIG Test Data

Explains how to interpret the displayed voltage, DFM values, and alternator reaction during a SIG test.

Mazda P-D Testing: Connector and Connection

Connector for Mazda P-D Testing

Shows the D P connector used for Mazda P-D testing.

Alternator Connection for Mazda P-D

Details the pin connections (D, P, B+, B-) for Mazda P-D testing.

Mazda P-D Testing: Operation and Results

Selecting and Initiating P-D Test

Instructs on selecting the P-D function from the main menu for testing.

Interpreting P-D Test Data

Explains how to read and interpret the voltage and DFM values during a Mazda P-D test.

General Motors L-RVC Testing: Connector and Connection

Connector for GM L-RVC Testing

Shows the F(RVC) L(PCM) connector for General Motors L-RVC testing.

Alternator Connection for GM L-RVC

Details the pin connections (L(PCM), F(RVC), B+, B-) for GM L-RVC testing.

General Motors L-RVC Testing: Operation and Results

Selecting and Initiating L-RVC Test

Guides the user to select the L-RVC function from the main menu for testing.

Interpreting L-RVC Test Data

Explains how to interpret voltage and DFM values for the L-RVC test on GM alternators.

Toyota RLO Testing: Connector and Connection

Connector for Toyota RLO Testing

Displays the IG RLO L M connector used for Toyota RLO testing.

Alternator Connection for Toyota RLO

Details the pin connections (IG, RLO, L, M, B+, B-) for Toyota RLO testing.

Toyota RLO Testing: Operation and Results

Selecting and Initiating RLO Test

Instructs on selecting the RLO function from the main menu to perform the test.

Interpreting RLO Test Data

Explains how to interpret the voltage and DFM values during a Toyota RLO test.

i-STARS Testing: Connector and Connection

i-STARS Connector and Plug Information

Shows the B+ D D LIN GND plug and details i-STARS connections and power cables.

i-STARS Testing: Operation and Results

Selecting and Initiating i-STAR COM Test

Guides the user to select the COM function for i-STAR testing.

Interpreting i-STAR COM Test Data

Explains how to interpret voltage and DFM values during an i-STAR COM test.

Frequently Asked Questions

Software Update: Overview

Device Serial Number and Viewing

Explains how to find and record the unique serial number of the AD100+ device.

Software Update Requirements

Lists the necessary components and conditions for performing a software update on the AD100+.

Software Update: Procedure Part 1

Initiating the Update Menu

Details steps 1-4 for powering up the device and accessing the update menu.

Phone Preparation for Update

Outlines steps 5-7 for preparing the phone, enabling WiFi/NFC, and running the updater app.

Software Update: Procedure Part 2

Aligning Antennas and Transferring Software

Covers steps 8-10 for placing the phone on the device and transferring the software.

Completing the Update Process

Details steps 11-16 for turning off/on the device, selecting "IMAGE UPDATE", and finishing the update.

Test Plugs: Overview

Test Plugs: Catalog

Alternator Plug Set: Overview

EC5827: 20 pc Alternator Plug Set Details

Describes the EC5827 as a 20-piece alternator plug set suitable for test benches.

Overview

The Autodiagger AD100+ is a versatile handheld tester designed for diagnosing and testing alternator charging problems. It achieves this by simulating the digital signals typically sent from a vehicle's Engine Control Unit (ECU) to the alternator's voltage regulator. This capability allows the AD100+ to determine if the alternator's voltage regulator can communicate correctly with the vehicle's ECU and if the alternator responds appropriately to the simulated ECU input parameters.

One of the key features of the AD100+ is its flexibility in testing environments. It can be used to test an alternator while it is still installed on a vehicle, which is convenient for quick diagnostics, or on a test bench for more thorough evaluation. This dual-use capability makes it a valuable tool for both automotive technicians and workshops specializing in alternator repair.

The device supports a wide range of regulator testing protocols, making it compatible with numerous vehicle manufacturers. These protocols include COM, LIN, BSS(BSD) for Mercedes, Opel, Audi, BMW, Renault, VW, and Ford; 24V LIN GRC for Mercedes; SIG for Ford, Volvo, and Mazda; P-D for Mazda; L-RVC for GM, Vauxhall, and Opel; and RLO for Toyota. Additionally, with an optional software upgrade, it supports iSTARS Combined Alternator-Starters for PSA vehicles. This broad compatibility ensures that the AD100+ can be used across a diverse fleet of vehicles.

Operating the AD100+ is straightforward. The device powers on automatically once the B+ (positive) and B- (negative) leads are connected. Upon startup, the test subject selection menu appears, allowing the user to choose the desired testing parameter using the up and down arrow buttons, and confirming the selection with a short press of the OK button to enter the testing mode.

Once in testing mode, the display provides crucial information: the voltage of the tested circuit (shown in large digits), the required voltage (in smaller digits at the top of the display), and the alternator load, indicated as DF/DFM (%). The green RC cable and blue M cable are connected to the appropriate pins in the voltage regulator's socket. It's noted that some regulators might require additional signals, typically B+, connected via a separate cable for correct operation. When testing in COM mode, the blue M cable can be left disconnected.

During the testing process, the up and down buttons are used to change the required voltage value. Users are instructed to observe whether altering the required voltage results in a corresponding change in the alternator/regulator output and if the DFM reading accurately reflects the current state. To exit the testing mode and return to the main selection menu, the OK button must be pressed and held.

The AD100+ also boasts modern update capabilities. It can be updated wirelessly via NFC (Near Field Communication) using a compatible Android mobile phone. Alternatively, the device can be returned to Wood Auto for the update procedure. This ensures that the tester remains up-to-date with the latest protocols and features. The update process is designed to be safe, with the device retaining both the new and previous software versions for easy rollback if needed. To view the device's unique serial number and current software version, which are required for updates, the user powers on the device, presses the up arrow and OK buttons simultaneously while in the main menu, and holds them until the update menu appears.

Maintenance of the AD100+ is minimal. The device is designed to be resistant to common connection errors and typical voltage ranges, reducing the risk of damage from improper hook-up. It is also designed not to directly damage connected units, although testing an alternator without removing it from the vehicle, especially with voltages exceeding 15V, could potentially lead to electrical system errors. Selecting an incorrect testing function will generally only result in a lack of response from the alternator, rather than causing damage.

For storage, the AD100+ should be kept in a warm, dry environment. Cleaning the enclosure involves using a soft, moist cloth with a mild detergent, avoiding harsh chemicals like naphtha, paint thinners, or solvents, which could damage the display or coating. The device can be mounted on a test table, provided it's done without drilling holes or inserting screws into the enclosure.

The AD100+ is designed to work with connection wires up to 5 meters long and is compatible with 24V systems. If the display does not illuminate or show the main menu after connection, users are advised to check the connections, verify the system voltage, and ensure continuity of the wires. A common observation is that alternators with a COM interface may only start working after the required voltage is changed for the first time; this is normal behavior and indicates the alternator is functioning correctly. Similarly, if the device displays an error in COM mode when the alternator stops revolving, it's typically a "lack of revolutions" error, which is standard for digitally controlled voltage regulators and disappears once the rotor spins again, confirming proper operation. The device is not designed to test alternators with F1-F2 connectors, as these require an external voltage regulator and a different testing methodology.

AUTODIAGGER AD100+ Specifications

General IconGeneral
ModelAD100+
CategoryTest Equipment
Weight200g
CompatibilityOBD2 compliant vehicles
FunctionsRead/Clear DTCs, Live Data, Freeze Frame, I/M Readiness, O2 Sensor Test, On-Board Monitor Test, Vehicle Info
Power SupplyVehicle battery via OBD2 port
Operating VoltageDC 8-18V
Operating Current100 mA
Operating Temperature0°C to 50°C
Supported ProtocolsISO15765-4 (CAN), ISO14230-4 (KWP2000), ISO9141-2, J1850 VPW, J1850 PWM
Storage Temperature-20°C - 70°C

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