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Autopilot ChlorSync CS50 User Manual

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Chlorine
The desirable form of chlorine is called Free Chlorine. This form of chlorine is responsible for the
actual sanitation activity in pools and spas. Free chlorine is highly reactive and, once added to
pool/spa water, has a tendency to combine with organic matter in the pool/spa. It quickly attacks
pathogens as well as other bather wastes. When chlorine combines, it chemically changes. The
chlorine binds to organic matter and is referred to as Combined Chlorine. Combined chlorine is
responsible for eye burn and skin irritations. Total Chlorine is the sum of free chlorine and
combined chlorine. If a strong chlorine odor is noted, it is due to an excess of combined chlorine.
It is important to test the total chlorine as well as free chlorine. If there is a difference greater than
0.2 ppm (mg/L), a shock treatment should be initiated.
During peak chlorine demand (summer months, rainy season or heavy bather usage) it may be
necessary to increase your chlorine output by increasing your sanitizer output setting.
Conversely, during low chlorine demand, you can decrease your output to a lower setting. For
extremely heavy chlorine demand or to boost your chlorine residual levels quickly, you can
supplement with any type of chlorine or non-chlorine shock containing potassium
monopersulfate. Avoid using excess amounts of treatments containing sodium bromide.
Note: During cold-water conditions (below 60ºF (15.6ºC)) chlorine demand is reduced
significantly. For colder climate regions with sustained low temperatures, contact your local pool
professional for proper pool winterizing instructions.
pH
pH is a term used to refer to the degree of activity of an acid or base in the water. A low pH,
acidic or corrosive water, contributes to eye and skin irritation as well as damage to pool
equipment. A high pH will result in scaling, cloudy water and ineffective sanitation. Improper pH
also contributes to the strong smell, red eyes and dry itchy skin conditions that are usually
blamed on too much chlorine” being in the pool/spa.
Total Alkalinity
Total Alkalinity refers to the ability of the pool water to resist a change in pH. It helps manage or
control the pH in the pool. The desired range is 80 to 100 ppm (mg/L). Low alkalinity is
aggressive or corrosive and causes the pH readings to fluctuate (pH bounce). High alkalinity
may cause cloudy water and scale forming conditions. Your chlorinator does not affect total
alkalinity. Factors changing this measure are ancillary chemicals added to the pool and out of
balance” make-up water.
Calcium Hardness
Calcium Hardness is a measure of calcium content in the water. If the calcium content is too
high, calcium can drop out of solution; forming scale on equipment. A low level will cause the
water to become corrosive as the water tries to naturally form equilibrium. This means the water
will “leach” minerals from everything it meets. Damage to equipment and unpleasant swimming
conditions result. Your chlorinator does not change calcium hardness. Factors changing this
measure are ancillary chemicals added to the pool and out of balance make-up water.
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Autopilot ChlorSync CS50 Specifications

General IconGeneral
BrandAutopilot
ModelChlorSync CS50
CategoryLighting Equipment
LanguageEnglish

Summary

Safety Information

General Safety Precautions

Essential precautions for installing and using the electrical equipment.

Safety Signals and Symbols

Defines the meaning of warning and caution signals for user safety.

Electrical Safety and Bonding

Details critical electrical safety practices, grounding, and bonding requirements.

Chemical and Water Safety

Covers safe handling of chemicals and maintaining water chemistry for health.

Personal and Child Safety

Emphasizes safe operation by adults and supervision of children around equipment.

General Information

Contacting AquaCal AutoPilot, Inc.

Provides contact details and information for AquaCal AutoPilot, Inc.

How Your Chlorinator Works

Explains the basic principles of how the ChlorSync® chlorinator operates.

Quick Start Guide

Offers initial steps for setting up and starting the ChlorSync® system.

ChlorSync® System Components

Model Cell Options

Details the available cell models and their chlorine output specifications.

Power Center Overview

Describes the ChlorSync® Power Center component and its function.

Cell Functionality

Cell Features and Sensors

Explains the cell's self-cleaning, flow, salt, and temperature sensors.

System Operations and Features

Flow Bypass Kit Installation

Information on the optional flow bypass kit for optimizing water flow through the cell.

Temperature Compensation Feature

Explains the automatic temperature compensation feature for chlorine output adjustment.

Control Panel Interface

User Display and Indicators

Details the information shown on the unit's digital display and LED indicators.

Salt Indicator LED Status

Explains the salt level indicators (LEDs) and their meanings.

Cell and Flow Indicator LEDs

Describes the cell status and flow indicator LEDs and their possible states.

Chlorine Output Control

Adjusting Sanitizer Output

Instructions on how to adjust the sanitizer output percentage on the control panel.

Boost Mode Operation

How to activate and deactivate the Boost Mode for increased sanitizer output.

Water Balance and Chemistry

Recommended Chemical Parameters

Details ideal ranges for key water chemistry parameters like chlorine, pH, and salt.

Basic Water Chemistry Principles

Explains the fundamental concepts of water balance and its impact on pool operation.

Pool Water Preparation

Cyanuric Acid and Metals

Discusses the role of cyanuric acid and the impact of metals on pool water.

Calculating Pool Volume

Methods for calculating pool volume in gallons or liters for chemical calculations.

Saturation Index and Water Adjustment

Using the Saturation Index

Explains the Saturation Index for preventing corrosive or scaling water conditions.

Adjusting Water Balance Sequence

Provides a recommended sequence for adjusting water chemistry parameters.

Adding Salt to the Pool

Salt Type and Amount

Guidance on the type of salt to use and the required salt levels for operation.

Salt Addition Procedure

Step-by-step instructions for safely adding salt to the pool water.

Operation and Basic Use

Chlorinator Basic Operation

Provides initial start-up and operational guidelines for the chlorinator.

Sanitizer Output and Cell Maintenance

Sanitizer Output Adjustments

Instructions for setting and adjusting the sanitizer output percentage.

Cleaning the ChlorSync® Cell

Detailed instructions for cleaning the ChlorSync® cell, including manual methods.

Seasonal Maintenance

Winterizing the System

Procedures for preparing the ChlorSync® system for winter to prevent damage.

Spring Start Up Procedure

Guidance on restarting the ChlorSync® system after winter.

Fuse Replacement

Fuse Location and Replacement

Instructions and safety precautions for replacing the fuse in the power center.

Installation Guide

Electrical Installation Safety

Steps and safety warnings for the electrical setup of the ChlorSync® system.

Power Center Mounting

Guidelines for selecting a location and mounting the power center.

Circuit Protection Requirements

Specifies the required circuit protection devices for the system's electrical installation.

Optional Features Installation

Pool Cover Detection Setup

Describes how to integrate and use a pool cover switch with the ChlorSync®.

PoolSync™ Device Installation

Overview of installing the optional PoolSync™ device for remote control and monitoring.

PoolSync™ Connectivity

PoolSync™ Device Connection

Detailed steps for connecting the PoolSync™ device to the power center.

Plumbing Installation

Plumbing Installation Overview

Instructions for plumbing the ChlorSync® cell into the pool's water circulation system.

Cell Installation Steps

Step-by-step guide for physically installing the cell into the plumbing.

Cell Cable Connection

Connecting Cell to Power Center

Instructions for connecting the cell to the power center, including safety.

Flow Bypass Kit Installation

Optional Flow Bypass Kit Setup

Instructions for installing the optional flow bypass kit and its orientation.

Troubleshooting Guide

Display Issues Troubleshooting

Solutions for troubleshooting when the unit's display is blank or shows errors.

Low Chlorine Troubleshooting

Addresses issues of low chlorine levels with normal display readings.

Salt Level Troubleshooting

"Lo SALE" Message Solutions

Troubleshooting steps for low salt level indications on the unit.

"Add SALE" Message Solutions

Solutions for issues when the salt level is too low to produce chlorine.

Cell LED Flashing Red

Diagnosing and resolving problems indicated by a flashing red cell LED.

Flow and Power Troubleshooting

Flow LED Flashing Red

Troubleshooting steps for insufficient water flow indicated by the flow LED.

Unit Power Issues

Provides solutions for troubleshooting when the unit has no power.

Specifications and Approvals

Agency Certifications

Lists the safety standards and specifications the unit conforms to.

FCC Compliance Information

Details the FCC compliance information and measures to mitigate interference.

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