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Autopilot Pool Pilot Digital Nano User Manual

Autopilot Pool Pilot Digital Nano
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AutoPilot
®
Owners / Installation Manual
Pool Pilot
®
Digital Nano / Nano+
Digital Nano Models: 75041A, 75041A-xx
Manifolds: PPM1, PPM1M
Cell: PPC1
Digital Nano+ Models: 75043A, 75043A-xx
Manifolds: PPM2, PPM2M
Cells: PPC1 or PPC2
Including the Optional Pool Cover Detect Switch and the 1–28 Day Surface Cure Delay
Instructions.
INSTALLER: THIS DOCUMENT IS PURCHASER’S PROPERTY AND IS TO REMAIN WITH THE EQUIPMENT OWNER
LTP0086 REV 5
Important!
This manual covers the installation and operation of the Digital Nano / Nano+ Chlorine Generators.
Read this manual and product labels before installing or operating this equipment.

Table of Contents

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Autopilot Pool Pilot Digital Nano Specifications

General IconGeneral
BrandAutopilot
ModelPool Pilot Digital Nano
CategoryLighting Equipment
LanguageEnglish

Summary

General Information

Contacting AquaCal AutoPilot, Inc.

How to contact the manufacturer for questions, services, or parts.

Safety Information

Safety Information

Essential safety instructions for operating and servicing the AutoPilot® chlorinator.

Owner Quick Start & Run

How Your Chlorinator Works

Explains the basic function of the Pool Pilot® system and chlorine generation process.

Owner / Operator Control Buttons

Details the control buttons, system status LEDs, and audio alarms on the unit.

Specifications and Approvals

Specifications

Provides technical specifications, model details, and output ratings for the equipment.

Manifold Pressure Drop vs Flow

Charts illustrating pressure drop characteristics for different manifold types.

Agency Approvals

Lists the safety standards and specifications the equipment complies with.

Features

Temperature Compensation

Explains how temperature affects chlorine output and the patented compensation feature.

Water Manifold Assemblies

Describes the different manifold assemblies and their compatibility with cell types.

863A Expansion Board Features

Details extra features available when the 863A Expansion Board is installed.

Maintenance

Fuse Location and Ratings

Identifies fuse locations and specifications for different power configurations.

Tri-sensor Removal and Inspection

Step-by-step guide for removing, inspecting, and cleaning the Tri-sensor assembly.

Servicing the Cell

Instructions for inspecting and manually cleaning the chlorinator cell for scale buildup.

Winterizing

Procedures for preparing the unit for freezing conditions to prevent damage.

Spring Start Up

Guidelines for restarting the system in the spring after winterization.

Programming

Control Panel Overview

Overview of the control panel buttons and display functions.

Menus

Visual guide to the menu program sequence and available options.

Basic Operational Programming

Instructions for adjusting purifier output, boost modes, and purifier modes.

Test Pool Pilot (Diagnostic Menu)

How to access diagnostic information about salt, temperature, cell voltage, and current.

View Setup

Displays currently programmed settings for the system, software versions, and parameters.

Installer, Owner, & Maintenance Menu Programming

Instructions for setting pool volume and calibrating salt levels.

Select Language

How to change the display language for the unit.

Calibrate Temperature

Procedure to match the unit's temperature display to an external thermometer.

Display Temperature Settings

Option to show or hide the water temperature on the normal display screen.

Set Reverse Time

Programming the cell's self-cleaning cycle time for polarity reversal.

863A Expansion Board Menu Programming

Details features available with the 863A Expansion Board, like time display and system selection.

Set Purifier Off Feature

Allows programming a delay for chlorine production for a specified number of days.

Installation

Basic System Overview

Illustrates typical system configurations with manifold assemblies.

Planning the Installation

Steps for planning the installation, including parts check and location determination.

Installation Steps

Outlines the sequence of installation steps from mounting to electrical connections.

Mounting the Chlorinator

Guidance on selecting a mounting location and securely attaching the control unit.

Electrical Connections

Comprehensive instructions for making all necessary electrical connections for the system.

AC Input Voltage Configuration

Details on AC input voltage configuration and connecting to power sources like timers or controllers.

Low Voltage Wiring

Instructions for connecting the cell cable and the Tri-sensor cable to the control unit.

Installing the 863A Expansion Board

Step-by-step guide for installing the 863A Expansion Board and its associated cables.

Connecting the Retractable Cover Switch

How to connect a retractable pool cover switch to the 863A Expansion Board.

Bonding the Unit

Instructions for connecting the unit to the pool/spa bonding system for safety.

Preparing the Pool Water

Calculating Pool Volume

Methods for determining the pool or spa volume in gallons or liters.

Programming at Installation

How to program the pool volume and other settings during the initial installation.

Troubleshooting

Troubleshooting Guide

Lists common error messages and their typical solutions for diagnosing issues.

Troubleshooting Optional 863A Expansion Board

Specific troubleshooting tips for issues related to the 863A Expansion Board and pool cover detection.

Reference

Basic Water Chemistry

Explains key water chemistry parameters and their importance for pool operation.

Chlorine Chemistry

Details the role of Free Chlorine and Combined Chlorine in pool sanitation.

pH and Alkalinity

Explains the impact of pH and Total Alkalinity on water quality and equipment.

Using the Saturation Index

Describes how to use the Saturation Index to prevent corrosive or scaling water conditions.

Salt Addition Chart

Provides charts to determine the amount of salt needed based on pool volume and current salt level.

FCC Compliance

FCC Compliance Information

Information regarding FCC rules and measures to correct radio frequency interference.

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