Bajaj Pulsar 150 User Manual

Dealer Development Center, Pune
52
Pulsar DTS-i 150/180 Training Notes Dealer Development Center, Pune
53
Pulsar DTS-i 150/180 Training Notes
Dismantling & Assembling Front Fork
(Applicable for Pulsar DTS-i 180 cc only)
Dismantling & Assembling Front Fork
(Applicable for Pulsar DTS-i 180 cc only)
Loosen :
• Allen bolt (A)
• Allen bolt (B)
B
A
Remove :
• Allen bolt (A)
AAA
Remove :
• Drain the oil in the container
• Washer
• Spring
Note :
Ensure that the washer is collected from the drained oil container
as it gets dropped into the oil.
Remove :
• Dust seal
• Snap ring
Using Special Tool 37 1740 05
Remove :
• Allen bolt
• Copper platted washer
Note :
Mount the special tool firmly on the
bench vice and insert the fork pipe.
In special tool for firm locking.
Note :
Ensure that the snap ring and the bottom allen bolt is removed first.
Using Special Tool 37 1740 04
Remove :
• Insert the fork pipe assly into the
lower 'T' & tighten lower 'T' bolt.
• Rotate the special tool handle for
separation of inner and outer pipe.
Collect all the front fork parts as ;
• Oil seal
• Spacer
• Guide bush
• Fork piston complete
• Spring
• Stay fork piston
Assembling Front Fork
Fit :
• Fork piston comp (A) with spring in fork inner pipe
• Stay fork piston (B)
A B
Using Special Tool 37 1740 05
Fit :
• Outer pipe
• Washer
• Allen bolt
Recommended Oil Capacity Per Fork Tube
(For Pulsar DTS-i 180 cc)
Approx. 295 + 2.5 ml (Drain & Refill), 320 ml (Overhaul)

Bajaj Pulsar 150 Specifications

General

Displacement	149.5 cc
Max Power	14 PS @ 8500 rpm
Max Torque	13.25 Nm @ 6500 rpm
Transmission	5-speed constant mesh
Fuel Tank Capacity	15 liters
Brakes	Front: Disc, Rear: Drum
Wheelbase	1320 mm
Kerb Weight	144 kg
Compression Ratio	9.5:1
Fuel System	Carburetor
Clutch	Wet Multi Plate
Rear Suspension	Twin Shock Absorbers
Overall Length	2055 mm
Overall Width	765 mm
Overall Height	1060 mm
Ground Clearance	165 mm
Seat Height	790 mm
Ignition	Digital
Starting	Electric Start
Front Suspension	Telescopic, 31 mm Conventional fork
Front Tyre	80/100-17 Tubeless
Rear Tyre	100/90-17 Tubeless
Reserve Fuel Capacity	3.2 liters
Engine Type	4-stroke, 2-Valve, Twin Spark BSVI Compliant DTS-i Engine