Bajaj Pulsar 150 User Manual

Dealer Development Center, Pune
52
Pulsar DTS-i 150/180 Training Notes Dealer Development Center, Pune
53
Pulsar DTS-i 150/180 Training Notes
Dismantling & Assembling Front Fork
(Applicable for Pulsar DTS-i 180 cc only)
Dismantling & Assembling Front Fork
(Applicable for Pulsar DTS-i 180 cc only)
Loosen :
• Allen bolt (A)
• Allen bolt (B)
B
A
Remove :
• Allen bolt (A)
AAA
Remove :
• Drain the oil in the container
• Washer
• Spring
Note :
Ensure that the washer is collected from the drained oil container
as it gets dropped into the oil.
Remove :
• Dust seal
• Snap ring
Using Special Tool 37 1740 05
Remove :
• Allen bolt
• Copper platted washer
Note :
Mount the special tool firmly on the
bench vice and insert the fork pipe.
In special tool for firm locking.
Note :
Ensure that the snap ring and the bottom allen bolt is removed first.
Using Special Tool 37 1740 04
Remove :
• Insert the fork pipe assly into the
lower 'T' & tighten lower 'T' bolt.
• Rotate the special tool handle for
separation of inner and outer pipe.
Collect all the front fork parts as ;
• Oil seal
• Spacer
• Guide bush
• Fork piston complete
• Spring
• Stay fork piston
Assembling Front Fork
Fit :
• Fork piston comp (A) with spring in fork inner pipe
• Stay fork piston (B)
A B
Using Special Tool 37 1740 05
Fit :
• Outer pipe
• Washer
• Allen bolt
Recommended Oil Capacity Per Fork Tube
(For Pulsar DTS-i 180 cc)
Approx. 295 + 2.5 ml (Drain & Refill), 320 ml (Overhaul)

Bajaj Pulsar 150 Specifications

General

Brand	Bajaj
Model	Pulsar 150
Category	Motorcycle
Language	English