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Balex ABL2500 User Manual

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Owner’s manual
ABL2500®
Please read the owner’s manual carefully and make sure you understand the instructions before using the unit.
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Balex ABL2500 Specifications

General IconGeneral
BrandBalex
ModelABL2500
CategoryBoating Equipment
LanguageEnglish

Summary

Introduction to Balex ABL2500

General Safety Precautions

Electrical Safety

Be aware of stored electrical energy and avoid shorting terminals.

High Pressure System

Keep clear of hoses and connections during operation. Do not operate with cover removed.

Pinch Point Hazard

Keep items clear of drive unit belts to prevent injury.

Battery Acid Hazard

Battery acid can burn skin; flush with water if contact occurs.

Battery Explosion Risk

Battery may give off explosive gases; charge in ventilated area.

Unexpected Boat Movement

Boat can move unexpectedly; secure remotes when storing.

Crush Hazard

Drive units generate high forces; maintain safe distance.

Securing Boat While Driving

Never drive up the ramp without securing the boat to prevent sliding.

Hydraulic Relief Valve

Limits system pressure to prevent damage and motor overloading.

Fuse Protection

Battery and 12V input circuits are protected by fuses.

Isolator Switch Function

The main switch removes all power from the ABL2500 when turned off.

Momentary Button Operation

System runs only while button is pressed; stops when released.

Installation

Pre-Installation Steps

Ensure the Accreditation Pack supports the specific trailer and boat combination.

Parts and Tools List

Installer must verify all necessary parts and tools are available.

Installation Time Recommendation

Recommended 4 hours with two people for installation.

Installation Stages Overview

Outlines the six stages of ABL2500 installation.

Stage 1: Boat Removal

Procedure for safely removing the boat from the trailer.

Stage 2: Drive Unit Installation

Step-by-step guide for fitting drive unit brackets and units.

Stage 3: Power Unit Installation

Instructions for mounting the power unit assembly and battery.

Stage 4: Hydraulic Hose Installation

Guide to connecting hydraulic hoses between units.

Stage 5: System Testing

Procedures for testing hydraulic and remote functions.

Stage 6: Boat Loading and Adjustment

Final steps for loading the boat and adjusting drive units.

Operation

Pre-Launch Checks

Essential checks before operating the ABL2500.

Launching Procedure

Step-by-step guide for launching the boat.

Retrieving Procedure

Step-by-step guide for retrieving the boat.

Battery Charging Options

Details on charging the ABL2500 battery using various kits.

Maintenance

Annual Inspection Recommendation

Full inspection by a Marine Dealer is recommended annually.

Drive Unit Maintenance

Checks and maintenance for drive unit components.

Power Unit Maintenance

Checks and maintenance for the power unit.

Hydraulic Hose Maintenance

Inspecting hydraulic hoses for damage and leaks.

Boat Hull Maintenance

Cleaning the boat hull to ensure proper traction.

Trailer Maintenance

Checking trailer bearings and joints for grease leakage.

Owner Inspections

Regular checks by the owner for belts, hoses, and components.

Technical Data – ABL2500®

ABL2500 Specifications

Details maximum boat weight, fuse specs, battery, remote, and hydraulics.

Appendix 1 – Cutaway Trailer Assembly Drawings

Cutaway Trailer General Arrangement

Overall layout of the ABL2500 system on a cutaway trailer.

Cutaway Trailer Drive Unit Mounting

Explains drive unit bracket fitting and adjustor bolt usage.

Cutaway Trailer Power Unit Configurations

Illustrates various power unit mounting positions.

Cutaway Trailer Power Unit Configurations

Further options for mounting the power unit.

Cutaway Trailer Power Unit Configurations

Additional options for mounting the power unit.

Cutaway Trailer Hydraulic Routing

Shows the layout and connection of hydraulic hoses.

Appendix 2 – Fixed Beam Trailer Assembly Drawings

Fixed Beam Trailer General Arrangement

Overall layout of the ABL2500 system on a fixed beam trailer.

Fixed Beam Trailer Drive Unit Mounting

Explains drive unit bracket fitting and adjustor bolt usage.

Appendix 3 – Drop-in Beam Installation Assembly Drawings

Drop-in Beam Trailer General Arrangement

Overall layout of the ABL2500 system on a drop-in beam trailer.

Drop-in Beam Trailer Drive Unit Mounting

Explains drive unit bracket fitting and adjustor bolt usage.

Appendix 4 – Warranty Form

Limited Warranty Terms

Details standard and extended warranty conditions and limitations.

Warranty Registration Form

Form for registering the product warranty.

Appendix 5 – Programming the Remote Control

Remote Control Setup Procedure

Step-by-step guide to pairing remote controls with the ABL2500.

Appendix 6 – Installing the Vehicle Power Supply System

Vehicle Cable Kit Installation

Instructions for installing the 200A vehicle cable kit.

Appendix 7 – Loss of Traction

Causes and Solutions for Loss of Traction

Explains factors causing loss of traction and provides solutions.

Appendix 8 – Drive Belt Replacement

Drive Belt Replacement Procedure

Step-by-step guide to replacing a worn or damaged drive belt.