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Balmar SG200 User Manual

Balmar SG200
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SG200
BATTERY MONITOR
Installation &
Operation Manual
SUP-0250 REV A.
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Balmar SG200 Specifications

General IconGeneral
DisplayLCD Display
Data LoggingYes
Battery TypesLithium
Current MeasurementYes, with shunt
CommunicationBluetooth
Charging StagesBulk, Absorption, Float
CoolingPassive
Protection FeaturesOver-temperature, over-voltage, reverse polarity
Output Voltage12V/24V/48V (selectable)

Summary

Safety Precautions

Installation Overview

Introduction

What is a Battery Monitor and Why is it Important?

Explains the purpose and benefits of using a battery monitor like the SG200.

Installation

Included in the Box

Lists the components provided in the standard SG200 System Kit.

Not Included in the Box

Details items that are not included and need to be sourced separately.

Installing the SmartShunt and Display

Step-by-step guide for physically installing the SmartShunt and Display components.

Installation Steps

Provides detailed instructions for connecting the battery cables and power leads.

Installing the Deutsch-style Connector

Detailed instructions on how to assemble the Deutsch-style connector for the SmartLink cable.

Adding Devices to the SmartLink Network

Instructions for connecting additional displays or SmartShunts to the SmartLink network.

Setting Up Multiple SmartShunts

Guidance on configuring multiple SmartShunts for monitoring a single battery bank.

SG200 Layout and Operation

Single Button Operation

Explains how to use the single button for navigation and selection on the SG200 display.

Real-Time Data Display

Details the parameters displayed in real-time on the SG200, such as voltage and SoC.

Setting Up the SG200 for the First Time

Initial Accuracy

Explains the SG200's self-learning process and how accuracy improves over time.

Display Settings

Options for adjusting display brightness, color theme, and power saving modes.

History

Accesses logged data including minimum/maximum values, faults, and allows history clearing.

Config

Configuring Battery Chemistry

Guide to selecting the correct battery chemistry profile for accurate monitoring.

Setting Battery Capacity

Instructions on how to input the battery bank's design capacity in Amp Hours (Ah).

Configuring Charging Parameters

Setting charge voltage and taper current for accurate charge termination detection.

Advanced Settings

Restarting Devices

Reboots a selected device (Display or SmartShunt) on the SmartLink network.

Resetting the SmartLink Network

Resets the SmartLink network, retaining learning, chemistry, and fault data.

Factory Reset

Performs a full reset of the device, clearing all history, learning, and settings.

Faults and Alerts

Alerts Configuration

Configuration of user-defined thresholds for parameter notifications.

Understanding Faults

Explanation of how faults are triggered by critical parameter deviations affecting safety or health.

Comparing Faults and Alerts

Summarizes the key differences between user-configurable alerts and system-defined faults.

Specifications

Part Numbers

Fault Thresholds

Converting Reserve Capacity to Amp Hours

Factors Affecting Battery Life

State of Health Factors

Discusses how battery health diminishes with age and usage, impacting capacity.

Sulfation and Shedding

Explains the chemical and mechanical processes that reduce battery life and performance.

Cycle Life Considerations

Explains battery ratings for charge/discharge cycles and factors affecting real-world lifespan.

Partial State of Charge (PSOC) Cycling

Discusses the impact of PSOC cycling on lead-acid battery life and capacity.

Balmar Warranty

Warranty Resolution Process

Details the steps for product repair or replacement under Balmar's limited warranty.

Exclusions from Warranty Coverage

Lists conditions and circumstances that are not covered by the Balmar warranty.

Applicable Laws and Rights

Outlines the governing laws and consumer rights related to the Balmar warranty.

Warranty Return Material Process

Step-by-step guide for initiating a warranty return, including contact and shipping information.