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Baoli F Series - User Manual

Baoli F Series
102 pages
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Table of Contents

Questions and Answers

Summary

About F-series forklift truck

External view and technical parameter

Provides visual and technical data for forklift models, including dimensions and specifications.

Characteristic

Main system

Outlines the primary systems of the forklift truck, such as power, transmission, and brake systems.

Main components

Operation device and instrument panel

Control components (Fig.1.3)

Explains the function of control levers and buttons like lifting, tilting, and direction control.

Safety instruction and operation of forklift truck

Inspection before operation

Crucial checks to perform before operating the forklift to ensure safety and efficiency.

Information of safety operation

General safety guidelines for operating the forklift truck, covering various operational aspects.

Caution plate

Safety mark

Indicates safety symbols and prohibitions for users, like forbidding standing on forks.

General information when operating

Provides general operating instructions and warnings related to caution plates.

Inspections before starting

Details essential checks to perform before starting the forklift.

Periodic inspection and servicing

General rules on inspection and maintenance

Basic principles for routine checks and upkeep of the forklift.

Inspection content

Specific items to inspect during routine maintenance, categorized by area.

Periodic replacement table

Schedule for replacing key components and fluids based on operating hours or time.

Weekly maintenance

Self service

Replacing or repairing tyre

Step-by-step guide for tire replacement and repair procedures.

Fuse replacement

Process for checking and replacing electrical fuses in the forklift.

Maintaining the battery

Recommended oil and grease for forklift truck

Construction, principle, adjustment and maintenance of forklift truck

Power system

Overview of the engine, fuel, intake, cooling, and exhaust systems.

Inspection and adjustment of engine

Routine checks and adjustments for the engine to maintain optimal performance.

Hydraulic drive unit

General description

Introduction to the hydraulic drive system, including torque converter and transmission.

Reducer and differential

Details the construction and function of the reducer and differential assemblies.

Troubleshoot

Common problems and solutions for the hydraulic drive unit, such as insufficient power or overheating.

Drive system

General description

Overview of the drive axle, wheel hub, and brake unit.

Troubleshoot

Identifies and resolves issues related to the drive system, like oil leaks or noisy differentials.

Brake system

General description

Introduction to the front wheel braking system, master cylinder, and wheel brakes.

Operating device of parking brake

How to operate and adjust the parking brake mechanism.

Troubleshoot

Common problems and remedies for the brake system, including poor or uneven braking.

Steering system

Hand wheel

Basic operation of the hand wheel for steering the forklift.

Troubleshooting of steering system

Diagnosing and fixing steering system issues like pump damage or oil leaks.

Hydraulic system

General description

Overview of the hydraulic system components, including pump, valves, and cylinders.

Hydraulic oil pump

Explains the gear pump used in the hydraulic system and its specifications.

Hydraulic oil circuit

Illustrates the flow of hydraulic oil in the system, showing connections to various components.

Troubleshoot

Common problems and solutions for the hydraulic system, focusing on control valves and pumps.

Lifting system

General description

Overview of the mast and lifting mechanisms, including inner/outer mast and lift bracket.

Inner and outer mast

Construction of the inner and outer mast sections and their roller assemblies.

Lift bracket

Function of the lift bracket, its rollers, and adjustment procedures.

Maintenance and adjustment

Procedures for maintaining and adjusting the lifting system components.

Electric system

General description

Overview of the forklift's electrical systems, including charge, start, and lighting.

Brief explanation for operation

How to operate the forklift's electrical functions like starting, turning signals, and lights.

Instructions of meter panel

Explanation of the instrument panel indicators and gauges.

Diagram of harness

Wiring harness diagrams for different engine types, illustrating electrical connections.

EC DECLARATION OF CONFORMITY

Baoli F Series Specifications

General IconGeneral
ModelF Series
Power SourceDiesel, LPG, Electric
Load Capacity1.5-3.5 tons
Lifting HeightUp to 6 meters (depending on mast type)
Engine (Diesel)Kubota
Battery Voltage (Electric)48V/80V
TransmissionAutomatic
Mast TypeDuplex, Triplex
Tire TypePneumatic
Overall Height (lowered mast)2.0-2.2 m

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