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Barnes 3SHV - User Manual

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A Crane Co. Company
BARNESBARNES
®
INSTALLATION and OPERATION MANUAL
Solids Handling Submersible Pump
IMPORTANT! Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
changeproductwithoutpriorwrittennotication.
420 Third Street 83 West Drive, Bramton
Piqua, Ohio 45356 Ontario, Canada L6T 2J6
Phone: (937) 778-8947 Phone: (905) 457-6223
Fax: (937) 773-7157 Fax: (905) 457-2650
www.cranepumps.com
Form No. 133030-Rev. AB
3SHV
Vortex Pumps
5 - 10HP, 3450RPM
2 - 7.5HP, 1750RPM
3SHM
Monovane Pumps
3 - 7.5HP, 1750RPM
4SHV
Vortex Pumps
2 - 10HP, 1750RPM
4SHM
Monovane Pumps
3 - 10HP, 1750RPM
4SHD
Dual Vane Pumps
3 - 10HP, 1750RPM
18 Frame
This product may be covered by one or more of the following patents
and other patent(s) pending: US Patent 7,931,473 & 8,128,360
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Do you have a question about the Barnes 3SHV and is the answer not in the manual?

Summary

SAFETY FIRST!

General Safety Warnings

Important safety warnings for personal injury or equipment damage.

Cautionary Safety Notes

Cautionary notes for minor personal injury or property damage.

Warning Safety Alerts

Warnings for serious personal injury, death, or major property damage.

Qualified Personnel Requirements

Requirement for qualified personnel for installation and repair.

Operational Safety Precautions

Safety measures during pump operation, including discharge hose.

GENERAL INFORMATION

To the Purchaser

Information for the pump owner regarding quality and manual.

Receiving and Inspection

Procedures for inspecting the pump upon receipt and retaining the manual.

Pump Storage Guidelines

Recommendations for short-term and long-term pump storage.

Authorized Service Centers

Contact information for service centers.

INSTALLATION

Installation Location Requirements

Guidelines for selecting the pump's installation location and basin.

Pump Submergence Guidelines

Recommendations for pump submergence levels during operation.

Discharge Piping and Fittings

Instructions for discharge piping, check valves, and BAF systems.

Liquid Level Control Systems

Recommendations for liquid level controls and system setup.

Power and Control Cord

Details on the pump's power/control cord, including connection.

Electrical Connection Procedures

Step-by-step guide for making electrical connections safely.

Wire Size Recommendations

Guidance on selecting appropriate wire sizes and voltage drop limits.

TYPICAL POWER CIRCUIT

Typical Power Circuit Diagrams

Diagrams illustrating typical power circuits for single and three-phase pumps.

THERMAL PROTECTION WIRING

Motor Overload Protection

Details on providing and sizing current sensing overloads for pump motors.

Motor Moisture Detection

Information on moisture sensors, their connection, and testing.

Control Panel and Electrical System Requirements

Requirements for control panel and electrical system design and wiring.

START-UP OPERATION

Voltage and Phase Check

Verifying supply voltage and phase against pump nameplate.

Pump Rotation Verification

How to check and ensure correct motor rotation for the pump.

Moisture Sensor Control Test

Procedure for testing the moisture sensor control system.

Start-Up Report Completion

Instructions for completing the start-up report sheet.

Pump Identification Plate Data

Recording information from the pump's identification plate.

SERVICE AND REPAIR

Pump Insulation Testing

Performing and recording insulation tests on the pump motor.

Pump-Down System Test

Checking system performance by timing pump-down cycles.

Lubrication and Oil Checks

Procedures for checking and replacing cooling oil in the seal chamber.

Impeller and Volute Service

Steps for disassembling and servicing the impeller and volute.

Outer Shaft Seal Service

Instructions for servicing the outer shaft seal.

PREVENTATIVE MAINTENANCE

Preventative Maintenance Schedule

Recommended checks for pump maintenance to ensure reliability.

REPLACEMENT PARTS

Required Information for Parts Orders

List of essential information needed for ordering replacement parts.

Understanding Part Numbers

Explanation of the part numbering system.

Understanding Model Numbers

Explanation of the model numbering system.

Understanding Serial Numbers

Explanation of the serial number format and components.

TROUBLE SHOOTING

Pump Not Running Troubleshooting

Causes and corrections for when the pump fails to start.

Pump Not Stopping Troubleshooting

Causes and corrections for when the pump fails to stop.

Pump Humming Troubleshooting

Causes and corrections for a humming pump that doesn't run.

Low Capacity Troubleshooting

Causes and corrections for reduced pump output.

Pump Cycling Troubleshooting

Causes and corrections for frequent pump cycling.

Thermal Overload Troubleshooting

Causes and corrections for unexpected pump shutdown via thermal overload.

Noisy or Vibrating Pump Troubleshooting

Causes and corrections for excessive pump noise or vibration.

INSTALLATION CLEARANCES

Installation Clearance Dimensions

Recommended clearances for pump installation based on model size.

PUMP CROSS-SECTIONS

Pump Cross-Sectional Views

Diagrams showing internal cross-sections of SH Vortex and Enclosed pumps.

PUMP EXPLODED VIEWS

Pump Exploded Views and Torque Specs

Visual breakdown of pump components with torque specifications.

SH 18 FRAME PARTS LIST

SH 18 Frame Parts List

Comprehensive list of parts for the SH 18 Frame pump series.

POWER CABLE SPECIFICATIONS

Power Cable Specifications

Chart detailing power cable part numbers, lengths, voltage, and size.

IMPELLER SPECIFICATIONS

Impeller Specifications and Part Numbers

Detailed charts for various impeller types, sizes, and part numbers.

LEG KITS

Leg Kit Information

Details on available leg kits, part numbers, and dimensions.

KIT COMPONENTS

Seal Kit Components

List of components included in various seal kits.

Bearing Kit Components

List of components included in bearing kits.

Volute Kit Components

List of components included in volute kits.

Terminal Block Kit Components

List of components included in terminal block kits.

Hardware Kit Components

List of components included in hardware kits.

Impeller Attachment Kit Components

List of components included in impeller attachment kits.

Bearing Bracket Kit Components

List of components included in bearing bracket kits.

Seal Plate Kit Components

List of components included in seal plate kits.

Moisture Sensor Kit Components

List of components included in moisture sensor kits.

PUMP KITS AND COMPONENTS

Rotor Kit Contents

Details on the components included in a rotor kit.

Stator;Motor Housing Kit Contents

Details on the components included in stator/motor housing kits.

Motor Kit Contents

Details on the components included in a motor kit.

Additional Pump Components

List of other components available for purchase separately.

COMPREHENSIVE PARTS LIST

Parts List by Model

Detailed breakdown of part numbers for various kits by pump model.

WARRANTY INFORMATION

Warranty Period and Coverage

Explanation of warranty periods based on time and run hours.

Warranty Validation Information

Required data for validating warranty claims, including model and serial numbers.

WARRANTY PROCEDURES

Warranty Service Guidelines

Guidelines on servicing to maintain warranty validity.

Warranty Registration Process

Instructions for registering the product's warranty online.

Returned Goods Policy

Policy for returning merchandise, including authorization and cleaning requirements.

START-UP REPORT FORM

Start-Up Report: General Information

Section for owner, location, and purchase details.

Start-Up Report: Nameplate Data

Section for recording pump and motor nameplate specifications.

Start-Up Report: Control Panel Data

Section for recording control panel manufacturer and settings.

Start-Up Report: Pre-Startup Checks

Section for recording pre-startup checks for all pump types.

Start-Up Report: All Pumps Checks

Section for recording checks applicable to all pump types.

Start-Up Report: Non-Submersible Pumps Checks

Section for recording checks specific to non-submersible pumps.

SUBMERSIBLE PUMP CHECKS

Submersible Pumps: Cable Resistance and Insulation

Measuring cable resistance and insulation for submersible pumps.

Submersible Pumps: Operational Checks

Key operational checks for submersible pumps, including noise and valve function.

Submersible Pumps: System and Level Checks

Checks for system leaks, pump seating, and level controls for submersible pumps.

Start-Up Report: Additional Comments

Space for additional comments or observations during start-up.

Start-Up Report: Follow-Up Actions

Section to document any required follow-up or corrective actions.

Barnes 3SHV Specifications

General IconGeneral
BrandBarnes
Model3SHV
CategoryWater Pump
LanguageEnglish

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