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Barnes OGP 2 HP - User Manual

Barnes OGP 2 HP
36 pages
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A Crane Co. Company
IMPORTANT! Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
420 Third Street 83 West Drive, Bramton
Piqua, Ohio 45356-0603 Ontario, Canada L6T 2J6
Phone: (937) 778-8947 Phone: (905) 457-6223
Fax: (937) 773-7157 Fax: (905) 457-2650
www.cranepumps.com
Form No. SM118049-Rev. B
BARNES
BARNES
®
SERVICE MANUAL
OGP 2 HP Pump
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Summary

Safety First

General Hazard Warnings

Explains hazard symbols (warning, caution, important) and their associated risks.

Electrical and Operational Safety

Details electrical safety measures and safe operating procedures.

OGP 2 HP Disassembly - Initial Checks

Visual Inspection and Cord Integrity

Inspect pump for damage and check power cords for cuts or gouges.

Electrical System Testing

Perform megger and Hi-Pot tests to verify insulation integrity.

Component Mechanical Evaluation

Evaluate motor resistance, cutter condition, and check valve performance.

Moveable Alignment

Check the moveable face alignment to the lower pump bracket.

Cutter Removal Procedure

Steps for safely removing the radial cutter, noting sharp edges.

OGP 2 HP Disassembly - Component Removal

Impeller and Volute Removal

Remove suction cover, first stage impeller, and volute components.

Oil Removal and Pressure Testing

Drain motor oil, perform pressure check to detect seal leaks.

Second Stage Impeller Removal

Remove the second stage impeller and spacer sleeve carefully.

Shaft Seal Inspection and Removal

Handle seal parts with care, inspect for wear, replace as an assembly.

Motor Housing and Terminal Block Disconnection

Remove motor housing, disconnect terminal block, and note wire connections.

Motor Housing Separation and Internal Components

Separate motor housing, inspect square ring, and remove motor internals.

OGP 2 HP Assembly - Mechanical

Bearing and Rotor Assembly

Press bearings onto the rotor shaft and install retaining rings.

Motor Assembly

Assemble motor rotor/stator, end bell, and torque stator bolts.

Seal Installation

Clean and install stationary and rotating seal members carefully.

Impeller and Volute Reassembly

Assemble impeller, spacer sleeve, and volute with correct orientation.

Final Component Installation

Install first stage impeller, suction cover, cutter, and discharge flange.

OGP 2 HP Assembly - Electrical and Final Steps

Motor Housing Reassembly

Reattach motor housing, connect terminal block, and secure wiring.

Wiring Diagrams and Pin Placement

Reference diagrams for wiring Emerson and Franklin electric motors.

Pressure Check and Oil Replacement

Perform pressure check and refill motor housing with specified oil.

Parts and Diagrams

OGP 2 HP Exploded View

Illustrated breakdown of pump components with part identification numbers.

Parts Kits and List

Details available parts kits and a comprehensive list of pump components.

Barnes OGP 2 HP Specifications

General IconGeneral
BrandBarnes
ModelOGP 2 HP
CategoryWater Pump
LanguageEnglish

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